3BSE044080_F_en_Compact_Products_800_Overview_-_Brochure

Compact 800 Our control applications are simple and effective

The only control products you need for your automation applications
Compact 800 is a range of products that can be used individually or combined to create cost-effective control solutions to fulfill a wide range of user needs. Compact Products includes the following: ? A full-featured, application-ready HMI ? A stunning new series of tough, high-resolution operator panels for interaction with control applications ? Scalable controllers/PLC‘s with choice of speed, memory and availability ? Control-building software with easily extended, reusable libraries and six programming languages ? Robust I/O modules with easy and space-saving installation
Control a wide range of applications The products work individually or in combination, smoothly controlling a broad spectrum of industrial applications. All components are built with openness in mind. All are based on standards that ensure they can be operated with other control products on the automation market. Compact 800 – the simple and cost-effective way to improve production, maximize availability and minimize maintenance.
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Compact 800 topology
Compact 800 is a set of products that are suitable to be used individually or combined to fulfill any automation need. The AC 800M PLC can be connected to the field using the S800L or S800 I/O systems or be combined with any Profibus based I/O system on the market. The Compact HMI 800 can be used together with the AC 800M or with any other controller or equipment on the market. The communication uses the powerful features of the OPC standard. The Panel 800 is a panel HMI suitable for local plant floor operation or for machine level applications. Panel 800 connects to a very wide range of PLCs and equipment via the wide range of built in drivers. When using AC 800M there are multiple communication options: ? Networks: Control Network, MB300, SattBus on TCP/IP ? Field buses: PROFIBUS DP ? Serial protocols: COMLI, Modbus RTU, Siemens 3964R, user defined ? Process device/instrument: INSUM switchgear, ABB Drives ? I/O systems: S100, S200, S800, S900 ? Ethernet: Modbus TCP, IEC 61850
Redundancy is available in all critical areas of the AC 800M Control and I/O subsystem. These include control networks, field buses, internal buses, power supplies, CPUs and I/O. Compact HMI 800 can be connected to AC?800M or thirdparty PLC-type controllers. It enables the remote connection of controllers and PLCs in single as well as in redundant systems. Combine all parts of Compact 800 and get some additional advantages like integrated alarm handling, or use one part and integrate it with a third-party product.
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Complete and ready directly after power up
Compact HMI 800 Compact HMI 800 is delivered pre-installed and pre-configured on a standard PC with Windows XP. Installation and commissioning times are thus reduced to a minimum. Fully-equipped PC-based HMI for top-of-the-line HMI or SCADA applications. Operator functions include Graphics, HMI Server
Dell Precision T 3400 Workstation Intel Core 2 Duo E6550 2.33 GHz (*2) 2 GB RAM, 2 x 250 GB HD MS Office, MS Visual Basic Symantec Ghost ABB Compact HMI 800 SW
Faceplates, Alarm/Events, Trending, History/Reporting, plus messaging, calculations, system supervision, SCADA real-time database and documentation handling. Its Basic PLC-type Object Library comprises 11 ready-to-use graphic presentation standards for fastest possible start-up. HMI Client
Dell Precision T 3400 Workstation Intel Core 2 Duo E6550 2.33 GHz (*2) 1 GB RAM, 80 GB HD Symantec Ghost ABB Compact HMI 800 SW Supported Configurations
Supported Configurations 1 Server Workplace Operation and Engineering Server Workplace Size Option Pack 50 Signals (20 Tags) 500 Signals (200 Tags) 2500 Signals (1000 Tags)
1-4 Client Workplaces Client Workplace Size ≤ 200 Signals ≤ 500 Signals ≤ 1000 Signals ≤ 2500 Signals ≤ 5000 Signals
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Outstanding graphics in a tough package
Panel 800 High-resolution operator panels with robust exteriors, ergonomic design, market-leading performance and stunning graphics. Panel 800’s wide range of advanced functions includes integrated alarm handling with AC 800M. Forms part of a common system where alarms/events can be displayed, managed and acknowledged from all connected panels, HMIs and PCs.
Specifications Display size Display type Resolution Interaction type LED Power consumtion (normal/max) Front panel, W x H x D Cut-out dimensions Mounting depth Weight
PP820 127.0 x 33.8 mm Graphic monocrome FSTN-LCD 260 x 64 pixels Function key 16 (2 color) 0.15 A / 0.35 A 202 x 187 x 57 mm 166 x 149 mm 57 mm 0.875 Kg
PP826 5.7” Graphic 64K colors TFT-LCD 320 x 280 pixels Function key 16 (2 color) 0.3 A / 0.5 A 275 x 168 x 57 mm 240 x 130 mm 58 mm 1.11 Kg
PP836 6.5” Graphic 64K colors TFT-LCD 640 x 480 pixels Function key 16 (2 color) 0.4 A / 0.9 A 285 x 177 x 60 mm 246 x 139 mm 55 mm 1.3 Kg
PP846 10.4” Graphic 64K colors TFT-LCD 800 x 600 pixels Function key 20 (2 color) 0.5 A / 1 A 382 x 252 x 60 mm 343 x 208 mm 58 mm 2.3 Kg
Specifications Display size Display type Resolution Interaction type Power consumtion (normal/max) Front panel, W x H x D Cut-out dimensions Mounting depth Weight
PP815 3.5" Graphic 64K colors TFT-LCD 320 x 280 pixels Resistive Touch 0.15 A / 0.35 A 156 x 119 x 59 mm 139 x 105 mm 57 mm 0.56 Kg
PP825 5.7" Graphic 64K colors TFT-LCD 320 x 280 pixels Resistive Touch 0.25 A / 0.45 A 201 x 152 x 57 mm 180 x 130 mm 57 mm 0.87 Kg
PP835 6.5" Graphic 64K colors TFT-LCD 640 x 480 pixels Resistive Touch 0.4 A / 0.9 A 219 x 154 x 60 mm 189 x 138 mm 55 mm 1.1 Kg
PP845 10.4" Graphic 64K colors TFT-LCD 800 x 600 pixels Resistive Touch 0.5 A / 1 A 302 x 228 x 60 mm 265 x 206 mm 58 mm 2 Kg
PP865 15" Graphic 64K colors TFT-LCD 1024 x 768 pixels Resistive Touch 1.2 A / 1.7 A 398 x 304 x 60 mm 356 x 279 mm 60 mm 3.7 Kg
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Certified panels The unrivalled high-resolution graphics of Panel 800 are available in five touchscreen and four keypad formats, including a large 15-inch, 1024 x 768 pixel version. The panels are delivered preinstalled and pre-configured to minimize installation and commissioning times. Panel 800 complies with IP66 for front cover protection and with CE (EMC), UL, DNV, GL and RINA standards.
Specifications Panel 800 Display backlight CPU Memory, flash Memory, RAM Flash memory for application Power supply Ambient temperature Relative humidity Housing material Front side material EMC UL Marine Conformity Front panel seal Rear panel seal Operator temperature, horisontal mounting Serial Ports Ethernet USB Profibus CCFL backlight with dimming 316, 416 MHz RISC CPU (Intel Xscale) 32 MB (Intel StrataFlash) 64 MB 12 MB +24 C14 20 - 30 V 0 ° to +50 °C 5 - 85 % non-condensing Powder-coated aluminium Autotex F250 / F157 (keyboard) EN 61000-2-6, EN 61000-6-4 UL 508, UL 1604, (Class I, Div 2, Groups A, B, C, D, T4) DNV: Location classes: Temperature A, Humidity B, Vibration A, EMC B, Enclosure C (panel front only), GL and RINA. CE marking IP 66 IP 20 0 - 40 °C RS422/RS485, female, 25-pin D-Sub, RS232C, male, 9-pin D-Sub Shielded RJ45 10/100 Mbit/sec Host type A (power consumption max. 500 mA), Device type B Expansion slot for Profibus DP
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Run your control solutions in a reliable environment
AC 800M Controller Modular AC 800M controller boasts a broad set of communication functions as well as full redundancy and support for a wide range of I/O systems. A common language runtime supports standard IEC 61131 and other programming languages. The controller is configured using Compact Control Builder, which now features Compact Flash memory cards for loading applications by simply inserting the card.
CPUs/Features Processor Unit
PM851 PM851K01 incl: 1 PM851 CPU and required optional items
PM856 PM856K01 incl: 1 PM856 CPU and required optional items
PM860 PM860K01 incl: 1 PM860 CPU and required optional items
PM861A PM861AK01 incl: 1 PM861A CPU and required optional items PM861AK02 incl: 2 PM861A CPUs and required optional items
PM864A PM864K01 incl: 1 PM864A CPU and required optional items PM864K02 incl: 2 PM864A CPUs and required optional items 96 MHz 32 MB 25.049 MB Yes 0.15 ms
PM866 PM866K01 incl: 1 PM866 CPU and required optional items PM866K02 incl: 2 PM866 CPUs and required optional items 133 MHz 64 MB 52.996 MB Yes 0.09 ms
Clock frequency Memory (RAM) RAM available for application CPU redundancy support Performance, 1000 boolean operations (a:=b and c) Recommended Control Network backbone Temperature – Operating – Storage Dimensions Weight (including base)
24 MHz 8 MB 2.787 MB No 0.46 ms
24 MHz 8 MB 2.787 MB No 0.46 ms
48 MHz 8 MB 2.787 MB No 0.23 ms
48 MHz 16 MB 8.289 MB Yes 0.23 ms
100 Mbit/s - 1 Gbit/s Ethernet (IEEE 802.3) +5 to +55 °C (+41 to +131 °F) -25 to +70 °C (-13 to +158 °F) W 119 x H 186 x D 135 mm (4.7 x 7.3 x 5.3 in.) 1100 g (2.4 lb) 1100 g (2.4 lb) 1100 g (2.4 lb) 1200 g (2.6 lb) 1200 g (2.6 lb) 1200 g (2.6 lb)
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Create control solutions and reusable libraries
Compact Control Builder AC 800M Compact Control Builder creates logic, sequential and analog control-intensive automation solutions. Its powerful libraries are easily extended with your own solutions, making it the perfect tool for automation solution suppliers where standardization and reuse are the keys to cost-effective solutions. Compact Control Builder offers a wide range of powerful control solutions for the AC 800M controller. Code reuse and libraries of ready-to-use functions promote efficient configuration.
Specifications PLC hardware Languages Communication supported Performance Support for multi-user environment OPC Server performance Software requirements Operating system Printing project documentation Reading online manuals Windows XP SP2 or Windows 2003 Server Microsoft Word Acrobat Reader 5.0 or later AC 800M Supports all the five standard IEC 61131-3 programming languages plus Control Modules for high-level configuration of control applications graphically. Support for communication by ABB’s Control Network, Electrical Modulebus, and Optical Modulebus, as well as Profibus DP and RS 232C. A project can handle up to 256 applications, each application can handle 64 programs at the most. A maximum of 32 Control Builder PCs can be used together in multi-user environment and up to 32 PLCs can be created and handled within a project. An OPC Server can handle up to 24 controllers, while a controller can handle up to 3 OPC Servers.
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Robust and cost-effective
S800L I/O modules S800L I/O modules are both cost-effective and space-saving. They connect to any controller or PLC via Profibus. The S800L I/O is also fully integrated with the AC 800M controller. In addition, its modules can freely be combined with high-performance S800 I/O modules to bring advanced field interface functionality into any S800L configuration. With their GSD files, S800L I/O modules can be used with any control system. Cost-effective design plus a mere 59 mm depth installation make them an obvious and economic choice for PLC applications.
S800L I/O modules DI801 DI802 DI803 DO801 DO802 AI801 AO801 16 channels, 1 group, 24 V d.c., current sink. 8 ch., 110 V d.c., 120 V a.c. 8 ch., 220 V d.c., 230 V a.c. 16 ch., common return, 24 V, max 0.5 A d.c., transistor, current source, short-circuit-proof. 8 ch., 5-250 V, max 2 A a.c./d.c., relay (N.O.). 8 ch., single-ended, 0(4)-20 mA, 12 bits. 8 ch., common return, 0(4)-20 mA, 12 bits, load: less than 750 ohms.
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Connect any signal from the field
S800 I/O modules The S800 I/O includes a very rich set of I/O modules built to allow both hotswap and redundancy. Functionality includes built-in Ex barriers, timestamping high-frequency pulse inputs and much, much more. Features like ‘hot swap’ of modules, ‘on-line’ reconfiguration and redundancy options help S800 I/O modules keep your production up.
Digital input modules DI810 DI811 DI814 DI820 DI821 DI825 DI830 DI831 DI885 Pulse input modules DP820 DP840 Digital output modules DO810 DO814 DO815 DO820 DO821 16 channels, 2 groups of 8 ch., 24 V, max 0.5 A d.c., transistor, current source, short-circuit-proof. 16 ch., 2 groups of 8 ch., 24 V d.c., max 0.5 A, transistor, current sink, short-circuit-proof. 8 ch., 2 groups of 4 ch., 24 V d.c., max 2 A, transistor, current source, short-circuit-proof. 8 ch., separate returns, 5-250 V, max 3 A a.c./d.c., relay (N.O.). 8 ch., separate returns, 5-250 V, max 3 A a.c./d.c., relay (N.C.). 2 channels, separate returns, 0.25 Hz - 1.5 MHz, signal voltage: 5 / 24 V d.c. 8 ch., sep. returns, freq. measurement or pulse counting, 0.5-20 kHz, 12/24 V d.c or NAMUR. 16 channels, 2 groups of 8 ch., 24 V d.c., current sink. 16 ch., 2 groups of 8 ch., 48 V d.c., current sink. 16 ch., 2 groups of 8 ch., 24 V d.c., current source. 8 ch., separate returns, 110 V d.c., 120 V a.c. 8 ch., separate returns, 220 V d.c., 230 V a.c. With time tagging, 8 ch., separate returns, 125 V d.c. With time tagging. 16 ch., 2 groups of 8 ch., 24 V d.c., current sink. Resolution: <0.5 ms. With time tagging. 16 ch., 2 groups of 8 ch., 48 V d.c., current sink. Resolution: <0.5 ms. With time tagging & wire-fault detection. 8 ch., common return, 24-48 V d.c., current sink. Resolution: 1ms.
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Analog input modules AI810 AI820 AI825 AI830A AI835 Analog output modules AO810 AO820 8 channels, common return, 0(4)-20 mA, 14 bits, load: 850 ohms (short-circuit-proof). Isolated output. 4 ch., separate returns, measuring range: ±0(2)-10 V, ±0(4)-20 mA, resolution: 12 bits + sign, load: less than 500 ohms (current) / more than 2 kohms (voltage), short-circuit-proof. I/O modules with intrinsic-safety interface DI890 DO890 AI890 AI893 AI895 AO890 AO895 8 ch., separate returns, proximity sensors (NAMUR) or voltage-free contact., current sink, wire-fault detection. 4 ch., separate returns, load 150-5000 ohms, 11 V @ 40 mA, current source, wire-fault detection, short circuit-proof. 8 ch., single-ended, 0(4)-20 mA, 12 bits, transmitter power supply. 8 ch., TC: 7 + ref. junction, sep. returns. TC types B, C, E, J, K, L, N, R, S, T, U, -10… 80 mV. RTD: Pt50-1000, Ni100-500, Cu10-100, resistor 0-4000 W, 3-wire. 15 bits + sign. 8 ch., single-ended, 4-20 mA, 12 bits, transmitter power supply, HART pass-through. 8 ch., common return, 0(4)-20 mA, 12 bits, load: 750 ohms short-circuit-proof. 8 ch., common return, 4-20 mA, 12 bits, load: 750 ohms short-circuit-proof, HART pass-through. 8 channels, single-ended, 0(4)-20 mA, 0(2)-10 V, 12 bits. Differential inputs, 4 ch., 0(1)-5 V, ±0(2)-10 V, ±0(4)-20 mA, 14 bits + sign. Individually galvanically isolated channels, 4 ch., ±0(2)-10 V, ±0(4)- 20 mA, 14 bits + sign. RTD inputs, 8 ch., Pt100, Ni100, Ni120, Cu10, resistor 0-400 ohms, 14 bits, 3-wire. TC inputs, 8 ch., (7+ ref. junction), separate returns. TC types B, C, E, J, K, N, R, S, T, - 30…75m V, 15 bits.
S800 I/O modules for redundancy DI840 DP840 DO840 AI843 AI845 AO845 16 channels, common return, 24 V d.c., current sink, extended diagnostics. 8 ch., sep. returns, freq. measurement or pulse counting, 0.5-20 kHz, 12/24 V d.c or NAMUR. 16 ch., common return, 24 V d.c., max. 0,5 A, current source, short-circuit-proof, extended diagnostics. TC input, 8 ch. + ref. junction. TC types: B, C, E, J, K, L, N, R, S, T, U, -30…75 mV, 16 bits, extended diagnostics. 8 ch., common return, 0(4)-20 mA 0(1)-5 V, extended diagnostics, HART pass-through. 8 ch., common return, 4-20 mA, extended diagnostics, HART pass-through.
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Contact us
ABB AB Control Systems V?ster?s, Sweden Phone: +46 (0) 21 32 50 00 Fax: +46 (0) 21 13 78 45 E-Mail: processautomation@https://www.sodocs.net/doc/e13406025.html, https://www.sodocs.net/doc/e13406025.html,/controlsystems
Note: We reserve the right to make technical changes or modify the contents of this document. without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts - is forbidden without prior written consent of ABB. The IndustrialIT wordmark, Aspect Objects, and all above mentioned names in the form xxxxxxIT are registered or pending trademarks of ABB. All rights to other trademarks reside with their respective owners. ? Copyright 2009 ABB. All rights reserved.
ABB Inc. Control Systems Wickliffe, Ohio, USA Phone: +1 440 585 8500 Fax: + 1 440 585 8756 E-Mail: industrialitsolutions@https://www.sodocs.net/doc/e13406025.html, https://www.sodocs.net/doc/e13406025.html,/controlsystems
ABB Industry Pte Ltd Control Systems Singapore Phone: +65 6776 5711 Fax: +65 6778 0222 E-Mail: processautomation@https://www.sodocs.net/doc/e13406025.html, https://www.sodocs.net/doc/e13406025.html,/controlsystems
ABB Automation GmbH Control Systems Mannheim, Germany Phone: +49 1805 26 67 76 Fax: +49 1805 77 63 29 E-Mail: marketing.control-products@https://www.sodocs.net/doc/e13406025.html, www.abb.de/controlsystems
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