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Gauge R&R Template 计量型数据研究,分析表格参考

Part Certification

PLEASE SPECIFY THE FOLLOWING PARAMETERS AND COMPLETE THE FORM ACCORDINGLY PARAMETERS ARE

K 1Number of Trials Must be either 2 or 33OK K 2Number of Operators Must be either 2 or 3

3OK K 3Number of Parts

Can be any value between 2 and 10

'Main M 'Main Menu'!'Main Menu'!j32'Main Menu'!j35'Main Menu'!j36

Part number 0_204_2J2_117

Part name Plant Characteristic Gage number Coord by Tolerance

Units

Gage name

Phone #Tolerance (Tol)Gage ECL/revision

Date

OPERATOR P A R

T RESULTS

TRIAL #1

AVG

A 1

A 12A 23A 3

Average X A Range R A

B 1

B 12B 23B 3

Average X B Range R B

C 1

C 12C 23C 3

Average X C Range R C

Part Avg x PART =Part Range

R PART =

R =

R A + R B + R C / No of operators =

++/3R =X DIFF =[Max (X )ABC ] - [Min (X )ABC ] =

-X DIFF =

UCL R =R *D 4 =* 2.580UCL R =LCL R =R

*D 3 =*

0.000

LCL R =

OPERATOR

NAME

NOTE : The Total Tolerance Method should be used when the gage is used for product release.A When out of control conditions exist, analyze the data for Gage acceptablity. The total B variation method is generally used for variation reduction activities.

GOOD UNTIL GAGE ECL/revision CHANGE

FROM DATA SHEET:R =X DIFF =

R PART =

Measurement Unit Analysis

Based on the TOLERANCE Method Repeatibility - Equipment Variation (EV)

EV =R * K 1% EV = 100[EV/Tol]

EV =Trials K 1% EV =

3 3.05

Reproducibility - Appraiser Variation (AV)

AV= [ ( X DIFF * K 2)2 - (EV 2 / nr)](n parts, r trials)

% AV = 100[AV/Tol]

AV=Oper

K 2% AV =3 2.70

Repeatibility & Reproducibility (R & R)

% R&R = 100[R&R/Tol]

R&R= (EV 2 + AV 2)% R&R =

R&R=

Part Variation (PV)

PV=R PART * K 3Parts K 3% PV = 100[PV/Tol]

PV=

1.62

% PV =

Total Variation (TV)

1.62TV= (R&R 2 + PV 2)#REF!

TV=