MBN_10447_2010-05_EN_Quality Management Standard-Elektrics-Elektronics for Mercedes-Benz Cars_nng
10447 Mercedes-Benz MBN Company Standard Date published: 2010-05
Folder: 22
Supersedes: A212 000 18 99
Total no. of pages (including Annex): 49
Person in charge: Matthias Geiger
Plant 050; Dept.: MBC/QEE
Date of Translation: 2010-11 Phone: +49 7031 90 49 400
Quality Management Standard
Electrics/Electronics
for Mercedes-Benz Cars
Qualit?tsmanagement-Norm Elektrik/Elektronik für Mercedes-Benz Cars
Foreword
This Quality Management Standard Electrics/Electronics for Mercedes-Benz Cars describes the
requirements specified by Daimler AG for suppliers of electrical/electronic components and electri-
cal/electronic control units for Mercedes-Benz Cars.
This Standard is applicable in addition to the component requirement specifications for the devel-
opment, manufacture and series production of this component by a contractor of Daimler AG.
Changes
First edition
NOTE: This translation is for information purposes only.
The German version shall prevail above all others.
Copyright Daimler AG 2010
Contents
1Scope (5)
2Normative references (6)
3Terms and definitions (7)
3.1List of abbreviations (7)
3.2Nomenclature (8)
4General requirements (9)
4.1Contacts at Daimler AG (9)
4.2Contacts at the supplier and its sub-suppliers (10)
4.3Key processes (10)
5Preventive maturity level management (11)
5.1Start of preventive maturity level management (11)
5.2Scope (11)
5.3Tracking of sub-supplier maturity level (12)
5.4Changes following start of production (12)
5.4.1Process and sub-process relocation (12)
5.4.2Replacement or exchange of machines or equipment (12)
5.4.3Change of a sub-supplier (13)
6Detection of anomalies (14)
7Process capability and product reliability (15)
7.1Proof of machine and process capability for SMT processes (15)
7.1.1Machine and process capability of paste printer (15)
7.1.2Machine capability placement machines (15)
7.1.3Verification of solder profile (16)
7.2Proof of reliability of the assembly and connection technology (16)
7.3Proof of reliability of the devices used (16)
7.4Board bending test (17)
7.5Requalification (18)
7.5.1Complete repeat of the environmental and life tests (18)
7.5.2Q-Review Environment E/E (18)
8Manufacturing processes for electronic components (20)
8.1Storage (20)
8.1.1Moisture sensitive devices (20)
8.2Printed circuit board magazines (21)
8.3Transportation of devices and components (21)
8.4Soldering paste printing (21)
8.4.1Initial part approval during series production (21)
8.4.2Soldering paste (21)
8.4.3Paste printer (22)
8.4.4Cleaning of the stencil (22)
8.4.5Cleaning of circuit boards following soldering paste printing (22)
8.4.6Mechanical stress in double-sided PCB assembly (23)
8.5PCB assembly (23)
8.5.1Initial part approval (23)
8.5.2Reel change (23)
8.5.3Mechanical stress (23)
8.5.4Process control (23)
8.5.5Maintenance (23)
8.6Assembly and connection technology (24)
8.6.1Reflow soldering (24)
8.6.1.1Machine malfunctions (25)
8.6.1.2Temperature profile (25)
8.6.2Press-fit technology (25)
8.6.3Selective soldering with mini-wave (26)
8.6.3.1Flux (26)
8.6.3.2Temperature pretreatment and temperature gradient (26)
8.6.3.3Temperature monitoring (27)
8.6.3.4Machine malfunctions (27)
8.6.3.5Solder residue (27)
8.6.3.6Solder bath (27)
8.6.3.7Solder filling level (27)
9Rework (28)
10Test technology in series production (29)
10.1Inspection of soldered joints (29)
10.1.1Inspection of paste printing (29)
10.1.2Inspections after reflow soldering (29)
10.1.3Inspections after selective soldering (30)
10.1.4Manual visual inspections (30)
10.2In-circuit test (30)
10.3Contacting of components (31)
10.4End-of-line test (31)
10.5Test parameters (32)
10.6Mechanical interfaces (32)
10.7Product audit (32)
10.7.1Temperature cycle test (33)
10.7.2Additional component-specific tests (33)
10.7.3Changes (34)
10.8Early defect detection (34)
10.8.1Realization of early defect detection (34)
10.8.2Active run-in (34)
10.9Test coverage analysis (35)
10.10Evaluation and reporting of internal test results (36)
10.11Haptic measurements (36)
10.12Testing of function, switch and controls illumination (37)
10.13Noise testing (37)
10.14Process documentation and process records (38)
10.14.1Soldering paste printing (38)
10.14.2Placement machines (38)
10.14.3Reflow soldering (38)
10.14.4Selective soldering with mini-wave (38)
10.14.5Rework (39)
10.14.6Test parameters (39)
11Mechanical manufacturing processes (40)
11.1Circuit board separation (40)
11.1.1Milling (40)
11.1.2Punching (V-cutting) (40)
11.1.3Sawing (40)
11.1.4Laser cutting (41)
11.2Assembly and screw-fastening processes (41)
11.3Zero Insertion Force (ZIF) connectors (41)
11.3.1Manual joining of zero insertion force connectors (42)
11.3.2Semi or fully automatic joining of zero insertion force connectors (42)
11.3.3Testing of the connection of zero insertion force connectors (42)
11.3.4Opening of the plug connection of zero insertion force connectors (42)
12Traceabilty of devices and components (43)
12.1Incoming goods (43)
12.2PCB assembly (43)
12.3Tests (44)
12.4End-of-line test (44)
12.5Outgoing goods (44)
12.6Rework (44)
13ESD (45)
13.1ESD protection measures in electronics production (45)
13.2Personnel grounding (45)
13.3Rework (45)
14Flashing of components (46)
14.1Handling (46)
14.2Contacting and flashing (46)
14.3Testing and traceability of flashed components (46)
14.4Capacity of the flashing process (47)
15Failure analysis (48)
15.1Analysis reports (48)
15.2Priority failures (48)
15.3NTF failures (complaints) (48)
15.4Failure analysis on site (48)
16On-site support (49)
16.1Professional requirements for staff (49)
16.2Time-related requirements (49)
16.3Other requirements (49)
1 Scope
This Quality Management Standard Electrics/Electronics applies irrespective of the model to all electri-cal/electronic components in general.
2 Normative references
MB Special Terms Mercedes Benz Special Terms
of Electronic Assemblies
ANSI/IPC-A-610D Acceptability
IPC/JEDEC J-STD-033B.1 Handling, Packing, Shipping and Use of Moisture/Reflow
Sensitive Surface Mount Devices
DIN EN ISO 9453 Soft Solder Alloys – Chemical Compositions and Forms
A2110039899 Design Rules for E/E Components
DIN EN 61340-5-1 Protection of Electronic Devices from Electrostatic Phenom-
ena — General Requirements
IEC/TR 61340-5-2 Protection of Electronic Devices from Electrostatic Phenom-
ena – User Guide
DIN EN 61340-4-5 Standard Test Methods for Specific Applications – Methods
for Characterising the Electrostatic Protection of Footwear
and Flooring in Combination with a Person
DIN EN 61340-4-3 Standard Test Methods for Specific Applications – Footwear AEC-Q100 Stress Qualification for Integrated Circuits
AEC-Q101 Stress Test Qualification for Discrete Semiconductors
AEC-Q200 Stress Test Qualification for Passive Components
AEC-Q004 Zero Defects Guideline (Draft version)
ANSI/IPC J-STD-001D Requirements for Soldered Electrical and Electronic Assem-
blies
MBN 10448 Field Failure Analysis
3 Terms and definitions
3.1 List of abbreviations
Two-dimensional
2D
Three-dimensional
3D
AEC Automotive Electronic Council (body for quality standards in the automotive indus-try)
Inspection
Optical
Automated
AOI
(Ausführungsvorschrift)
regulation
AV
Implementation
BGA Ball Grid Array components
BR Vehicle model series (Baureihe)
cmk Short-term process capability
capability
process
Long-term
cpk
supply
specification (Liefervorschrift)
Daimler-Benz
DBL
DS Identification and documentation of safety relevance
documentation of certification relevance
and
Identification
DZ
E/E component Electrical/electronic component
Programmable Read-Only Memory
EEPROM Electrically
Erasable
X-ray
spectroscopy
Energy-dispersive
EDX
EOL End Of Line test
OverStress
EOS
Electrical
Discharge
ElectroStatic
ESD
FMEA Failure Mode and Effects Analysis
Leveling
Air
Hot
HAL
HIL Hardware In the Loop
HardWare
HW
Standardization
ISO
for
Organisation
International
Circuits
IC Integrated
In-Circuit-Test
ICT
specifications (Komponentenlastenheft)
requirement
Component
KLH
MBN Mercedes-Benz standard (Mercedes-Benz Norm)
System
Development
Mercedes-Benz
MDS
Interface
Man-Machine
MMI
MSD Moisture Sensitive Device
Level
Sensitive
MSL
Moisture
System
Production
Mercedes-Benz
MPS
MTTF Mean Time To Failure
NTF No Trouble Found
process and product approval
PPA
Production
capability
process
Preliminary
ppk
PRG Product maturity level (Produkt-Reifegrad)
Gate
QG
Quality
Quality
Management
QM
Status
Q-Status Quality
Memory
Access
Random
RAM
Memory
Only
Read
ROM
Temperature
Room
RT
Unit
Control
CU
Mounted
Technology
Surface
SMT
SOP Start of Production
SoftWare
SW
Technology
Hole
Through
THT
3.2 Nomenclature
Below, electrical/electronic components and electrical/electronic control units are termed "components" for the reader’s convenience.
Below, the contractor of Daimler AG is termed "supplier".
Below, the sub-components of components such as circuit boards, electronic devices (e.g. controllers, transceivers, micromechanical semiconductors) and mechanical units (e.g. housings) are termed "de-vices" for the reader’s convenience.
Below, requirements for documentation and the recording of data are specified. In this context, "docu-ment" refers to instructions and specifications (e.g. work instructions, process descriptions, etc). The term "record" refers to evidential data (e.g. completed checklists, audit evidence, etc).
4 General
requirements
For safety requirements, homologation and quality, the existing statutory requirements and laws shall be complied with. In addition, the relevant requirements of Daimler AG apply.
All materials, procedures, processes, components, and systems shall conform to the current regulatory (governmental) requirements regarding regulated substances and recyclability.
This Quality Management Standard Electrics/Electronics makes reference to applicable laws, standards and regulations etc. The supplier shall be responsible for compliance with all laws, standards and regula-tions and for the development and production of the component in line with the state of the art. In this con-text, due consideration shall be given to the fact that the vehicles of Daimler AG containing this compo-nent are sold worldwide.
This Quality Management Standard Electrics/Electronics makes reference to other applicable documents of the component requirement specifications (KLH) (specifications, test methods, implementation regula-tions, instructions of Daimler AG). Where this Quality Management Standard Electrics/Electronics contains deviating or contradictory information compared with other standards, specifications or implementation regulations, the more severe specification shall apply. In case of doubt, clarifying agreements following discussions with Daimler AG Quality Management shall be set down in writing.
The supplier shall supply conforming products to Daimler AG, and the supplier shall maintain the zero-defect target.
If the supplier is aware of measures or alternatives serving to increase quality or reliability, the supplier shall notify these to Daimler AG Quality Management.
All information and documents associated with the development, manufacture and production of the com-ponent shall be treated confidentially.
4.1 Contacts at Daimler AG
The responsible component developer and other contacts at Daimler AG are listed in the component re-quirement specifications (KLH).
Mercedes-Benz Cars Quality Management is divided into two units:
- Preventive Quality Management (Prevention) and
- Quality Management Production in the worldwide Daimler assembly, body, paintwork and stamp-ing plants (e.g. Sindelfingen, Bremen, Tuscaloosa, South Africa etc.).
During the development phase (requirement specification phase up to the launch of the component in production), a staff member from Prevention is the responsible quality contact for the supplier. Together with the responsible staff member from Prevention, the supplier shall hold coordination discussions re-garding quality management requirements. The supplier shall seek approval from the responsible staff member from Prevention for any deviations from these quality management requirements.
During the production phase (launch of component in production up to discontinuation of production), a Quality Management staff member from each assembly, body, paintwork and stamping plant is the re-sponsible quality contact for the supplier. The supplier shall seek approval for all changes to the compo-nent or production process during the production phase from the responsible Quality Management staff member from the assembly, body, paintwork and stamping plants. In the event of deviations from the re-lease status of the component, the supplier shall present appropriate measures and samples and have any changes approved.
Any deviation from the requirements of this Quality Management Standard Electrics/Electronics are sub-ject to the written approval of Daimler AG Quality Management.
4.2 Contacts at the supplier and its sub-suppliers
The supplier shall submit an organizational diagram to Daimler AG Quality Management showing all per-sons responsible for the project and their functions.
The supplier shall reveal the complete supply chain of devices for the project to Daimler AG Quality Man-agement. In this process, the supplier shall document the scope of supply and supplier name of each de-vice.
4.3 Key processes
To facilitate the successful implementation of the project, the supplier shall provide evidence of docu-mented process structures for the following key processes during the concept presentation:
1. Requirements analysis process
2. Test strategy process
3. Configuration and change management process
4. Problem analysis process
5. Project management
5 Preventive maturity level management
The objective of preventive maturity level management is to recognize quality-related problems and defi-cits concerning the product and/or production process as early as during the development phase of the component and to be able to initiate countermeasures. Timely completion of the project and defect-free implementation of all specified functions are the top priorities for Daimler AG.
The supplier shall document and maintain a preventive maturity level management system. As part of this system, the supplier shall determine and record characteristic data (metrics, process capability indices, inspections, etc.).
In this context, all company units of the supplier involved with the product creation process shall be sub-ject to the maturity level management system.
Assessment of the maturity level shall be based on the specified quality targets and quality criteria throughout the product and process development process.
The supplier shall document compliance with and fulfillment of all requirements from the component re-quirement specifications (KLH) and this Standard.
To track all activities during development, the supplier shall maintain a list of open issues, and grant Daim-ler AG Quality Management access to this list on request.
The supplier shall submit regular reports to Daimler AG Quality Management regarding maturity level pro-gress. The supplier shall document maturity level reports in writing. The supplier shall record the maturity level reports for the Quality Gates (according to MDS) and submission of A, B, C, D and PPF samples in writing.
5.1 Start of preventive maturity level management
The supplier shall initiate preventive maturity level management at the time of project start - immediately following the commencement of hardware and software development and the start of the production proc-ess.
5.2 Scope
The supplier shall coordinate and document the scope of preventive maturity level management with Daimler AG Quality Management.
The preventive maturity level tracking during the product creation process includes the monitoring of the degree of fulfillment of all requirements. In this context, the supplier shall document and record the (func-tional and non-functional) requirements for the component and the production process during the devel-opment phase of the component.
The supplier shall carry out an assessment on the basis of the degree of implementation of the require-ments at the relevant project date. The maturity level is divided into four stages:
- Requirement not implemented by the deadline
- Requirement is in the process of being implemented
- Requirement has been implemented by the deadline
- Requirement has been implemented and tested successfully by the deadline
5.3 Tracking of sub-supplier maturity level
The supplier shall document and implement a preventive maturity level management system at all sub-supplier companies involved in the project (Tier 2, Tier 3, …).
The supplier shall inform Daimler AG Quality Management of the status of the preventive maturity level management if there is a risk of the sub-suppliers involved in the project failing to reach the project objec-tive.
On request, the supplier shall grant Daimler AG Quality Management access to records concerning the maturity level management of the sub-suppliers involved in the project.
5.4 Changes following start of production
Any changes to the component or an existing manufacturing process shall be subject to the approval of Daimler AG Quality Management and be approved using a PPA process.
The supplier shall qualify any change, e.g. in the event of changes to devices (material or manufacturing process of the device) or in the manufacturing process of the component. The supplier shall provide evi-dence of and document qualification in accordance with the component requirement specifications.
Deviations from a complete qualification by the supplier shall be subject to the approval of Daimler AG Quality Management.
Qualification shall be carried out using components manufactured on the production equipment at the se-rial production location.
The documentation of changes shall be coordinated with Daimler AG Quality Management.
The supplier shall adhere to a previously defined time frame for pre-advice to Daimler AG Quality Man-agement.
In the cases indicated below, the supplier shall inform the following Daimler AG units: Quality Manage-ment, Development, Purchasing and Logistics.
5.4.1 Process and sub-process relocation
In the case of any type of process and sub-process relocation, the supplier shall inform Daimler AG Qual-ity Management no later than 9 months before the intended implementation of the change. The supplier shall submit a relocation scenario and seek the approval of Daimler AG Quality Management for such scenario.
This time frame also applies to the outsourcing of processes or sub-processes to sub-suppliers.
5.4.2 Replacement or exchange of machines or equipment
In the case of the replacement or exchange of machines or equipment or other systems, the supplier shall inform Daimler AG Quality Management no later than 3 months before the intended implementation of the change.
5.4.3 Change of a sub-supplier
In the case of a change of a sub-supplier or manufacturer of a device of the component, the supplier shall submit a change scenario to Daimler AG Quality Management and seek the approval of Daimler AG Qual-ity Management for such scenario. The supplier should inform Daimler AG Quality Management no later than 6 months before the intended implementation of the change.
6 Detection of anomalies
The statistical detection of anomalies is intended for the detection of unusual features in the functionality or measurement parameters. These may be anomalies which lie within the specification limits provided, but are unusual compared to other components. The anomalies may point towards pre-damage to the component.
In order to ensure the process capability and product reliability, the supplier shall document and use a method for the detection of anomalies, and provide evidence by means of records.
To verify the process capability and product reliability, the supplier shall use this method, starting with the manufacture of initial samples, and create records. Evidence shall be provided no later than at the time of submission of the initial sample documentation.
7 Process capability and product reliability
In accordance with VDA 2, the supplier shall provide evidence of the process capabilities for its production processes.
For the deadline and the required values for the process capabilities, refer to MBST.
At the time of submission of the initial samples, the supplier shall document the final evidence of the proc-ess capabilities and product reliabilities required.
The initial samples shall be manufactured on production equipment and selected randomly.
The supplier shall have any deviations from these specifications approved by Daimler AG Quality Man-agement.
7.1 Proof of machine and process capability for SMT processes
Within the framework of the zero-defects strategy in relation to the customer, the supplier shall make every effort to prevent and detect nonconformances. From the point of view of customer satisfaction and with a view to ensuring the quality of the components, it is essential that nonconformances are detected as early as possible and eliminated. The focus shall therefore be on the process capability of the supplier's manufacturing process. This includes the determination of the ongoing process capability, the control of the production process and continuous process improvement.
The supplier shall supply regular evidence of the process capabilities of production as a whole and each production process and maintain the appropriate records.
7.1.1 Machine and process capability of paste printer
The supplier shall check the machine capability once every year and maintain the pertinent records.
Evidence of the machine capability of the paste printer can be provided by means of a reference stencil. The relevant parameters for this purpose are the positioning accuracy in the x and y direction of the solder deposit.
The supplier shall check the process capability of the paste printer with the product-specific original stencil and maintain appropriate records. During this process, the supplier shall document reference points and determine their positioning accuracies in x and y position as well as the volume. To do so, the supplier may use the paste AOI provided that the AOI measuring data can be analyzed.
7.1.2 Machine capability placement machines
The supplier shall check the machine capability every other year and maintain the pertinent records.
The supplier shall check the machine capability using a glass board and glass devices or ceramic pads and maintain appropriate records. To prove capability, the supplier shall document the critical SMD shapes and test these.
7.1.3 Verification of solder profile
The supplier shall verify that the solder profile determined allows each solder joint to reach the required soldering temperature and the required temperature profile. The supplier shall maintain appropriate re-cords.
The supplier shall verify that "thermally critical" devices on the circuit board are not overheated. The sup-plier shall maintain appropriate records.
The supplier shall observe the specifications of the board, device and soldering paste manufacturers, and provide evidence of compliance. The temperature profile shall therefore be recorded with the printed com-ponent circuit board.
7.2 Proof of reliability of the assembly and connection technology
The supplier shall document the development progress at the time of each delivery of sample parts.
At the time of submission of the initial samples, the supplier shall perform a full qualification on the basis of the requirements of the KLH and provide the appropriate evidence.
The supplier shall coordinate the number and scope of the tests with Development and Daimler AG Qual-ity Management and document the results.
In order to allow the impact of changes on the component to be assessed, the supplier shall document a comparison of measuring results before and after the intended change.
Qualification shall be carried out using components manufactured on the series production equipment. 7.3 Proof of reliability of the devices used
On delivery, the supplier shall provide evidence of device qualification.
For ICs, the supplier shall provide evidence of the device qualification in accordance with AEC-Q100, for discrete components in accordance with AEC-Q101, and for passive components in accordance with AEC-Q200.
To achieve the zero-defects strategy, the supplier shall document the methods as per AEC-Q004 and provide evidence of the records to Daimler AG Quality Management.
The supplier shall have any deviations from these specifications approved by Daimler AG Quality Man-agement.
7.4 Board bending test
The supplier shall ensure that soldered circuit boards or devices cannot be damaged as a result of me-chanical stresses. Excessive mechanical stresses result in the danger of the board or devices becoming pre-damaged due to microcracks. The supplier shall support the PCB boards using an appropriate fixture.
By means of a board bending test, the mechanical stress to which a soldered circuit board is exposed during the production process can be determined.
The supplier shall perform a bending test for the following production steps on the component-specific board and maintain the relevant records:
- Paste printer (only for double-sided boards)
- SMD placement machines
- ICT
separator
board
- Circuit
- Press-fit process for contacts
- Press-fit and assembly fixtures and jigs for installing boards in a housing
- Transport systems, including gripping devices.
The supplier shall repeat the board bending test at regular time intervals and record the relevant results.
The supplier shall use the bending test for fault finding in the event of failures of devices (e.g. damage, microcracks on ceramic capacitors). The supplier shall record the results and submit them to Daimler AG Quality Management on request.
The supplier shall use an appropriate measurement procedure for carrying out the board bending test.
The maximum critical bending of boards depends on the individual circuit board or the devices used. The supplier shall take care to ensure that the sensors are positioned on the board at the point of maximum bending.
The supplier shall take care to ensure that circuit board is assembled and soldered in line with the relevant process step to be examined.
During the processing of ceramic capacitors, the supplier shall ensure that the specifications of
AV A2110039899 "Design Rules for E/E Components“ are complied with for all manufactured compo-nents.
7.5 Requalification
The supplier shall check at least once every year whether its deliveries conform to the specifications of Daimler AG.
As a minimum requirement, the test scope shall include evidence that the specifications with regard to dimensional, material, reliability, environmental, process and statutory rules have been complied with.
The supplier shall coordinate and document the test scopes with Daimler AG Quality Management. This coordination shall be based on the environmental and lifetime tests specified in the component require-ment specifications (KLH) as well as other specifications such as DBL, MBN, AV, etc.
The supplier can choose between the following methods to prove compliance with the specifications of the environmental and life tests required in KLH:
- complete annual repeat of the of the environmental and life tests specified in KLH
- annual execution of a so-called "Q-Review Environment E/E“.
7.5.1 Complete repeat of the environmental and life tests
The supplier shall record the results of the repeat and submit them to Daimler AG Quality Management on request.
The supplier shall notify Daimler AG Quality Management of any deviations from the specification without delay.
The supplier shall supply regular evidence of the process capabilities of production as a whole and each production process and maintain the appropriate records.
If the tests show that the required cp or cpk values are not achieved and that the equipment requires read-justment, the supplier shall shorten the test interval.
7.5.2 Q-Review Environment E/E
To perform a "Q-Review Environment E/E“, the supplier is required to comply with the following conditions: The environmental and life tests specified in the KLH have been performed once successfully, and the relevant results recorded.
Another condition for the execution of a "Q-Review Environment E/E“ is that the following requirements have been fulfilled during the previous 12 months:
- The supplier has used a statistical method for the early detection of faults in production. This method has ensured that 100% of the manufactured parts have been covered, the results recorded and evaluated regularly. All measures defined as part of the early fault detection system during the previous 12 months must have been effectively implemented.
- The required qualification tests shall have been passed successfully with regard to any changes to the component or the production process.
- All failures during the tests in production have been determined, and the relevant results recorded and regularly evaluated. All measures defined during the previous 12 months shall have been effectively im-plemented.
- All measures defined during internal and external audits during the previous 12 months shall have been effectively implemented.
- All 0-km failures and field failures during the previous 12 months shall have been analyzed and evalu-ated. Any resulting measures shall have been implemented effectively.
The supplier shall record the results of the "Q-Review Environment E/E“. The supplier shall record the time of the review and the names of the persons involved.
The results of the "Q-Review Environment E/E“ shall include a statement whether the component con-forms to the requirements specified in KLH.
If the supplier is unable to prove compliance with specifications, the supplier shall execute the complete environmental and life tests specified in KLH. The supplier shall record the results of the tests and submit them to Daimler AG Quality Management on request.
The supplier shall provide evidence of the results of the "Q-Review Environment E/E“ to Daimler AG Qual-ity Management.
If during an examination of the review results by Daimler AG Quality Management it is found that compli-ance with specifications could not been proven, the supplier shall execute the complete environmental and life tests specified in KLH (complete requalification).
The supplier shall define the required measures based on the results of the "Q-Review Environment E/E“ and ensure that they are implemented.
8 Manufacturing processes for electronic components
The objective of Daimler AG is the delivery of high-quality vehicles to customers. This entails, among other issues, ensuring capable and reliable production processes for electronic components. The require-ments for production processes described below represent the standard that Daimler AG requires of its suppliers.
8.1 Storage
The supplier shall comply with the storage and packing instructions of the device manufacturers.
If no special instructions are provided by the device manufacturers, the supplier shall take appropriate action to prevent major fluctuations in the climate, the effects of moisture, solar radiation and dust during storage.
The supplier shall store the devices so as to prevent electrostatic charging of the packing and devices. 8.1.1 Moisture sensitive devices
During the processing and storage of moisture sensitive devices (MSD), the supplier shall comply with standard IPC/JEDEC J-STD-033B.1. In this context, the supplier shall observe the processing times indi-cated for the different moisture sensitivity levels (MSL) in standard IPC/JEDEC J-STD-033B.1.
Storage of moisture sensitive devices outside their packaging shall be restricted to special cabinets. These cabinets shall be designed in line with ESD guidelines and shall ensure that the requirement tem-perature and humidity is maintained. The supplier shall monitor the functioning of these cabinets using an automated system.
The supplier shall mark the devices with a unique identifier, the relevant moisture sensitivity level and the permissible remaining processing time.
If devices from MS Level 2a are used, the supplier shall document and monitor the opening time using an IT system (e.g. as part of the traceability system). The processing time and the processing date shall be documented by the supplier to the exact minute.
In addition, the supplier shall monitor the total process time of the moisture sensitive devices using an IT system. In doing so, the supplier shall take into account all process steps, including the double-sided as-sembly of the board, rework right through to the end-of-line workplace.
The supplier shall ensure that no return to storage is possible unless the devices are stored in a special cabinet or unless the as-supplied conditions of the devices are restored, e.g. by evacuating and sealing the bag.
The supplier shall provide the packing with a moisture indicator and a desiccant bag. The supplier shall provide evidence of the leak tightness by means of testing. Following successful testing, the process shall be documented with the date in the IT system and on the packing.
Maintenance of the required temperature and moisture shall be ensured by means of an oven for drying moisture sensitive devices.
(完整word版)自动化设备技术协议
设备技术协议 甲方： 乙方： （甲方）向（乙方）购置设备。经双方充分协商，订立本技术协议，作为设备采购合同（合同号：）的附件，以便双方共同遵守。具体内容如下： 一、概述 本设备用于甲方第**事业部第**工厂**项目，预计交货期**天 二、设备描述 1、设备简介（包括对功能的基本介绍）：见附件1 2、系统组成：(必须包含剩余电流保护装置) 3、参数指标： 4、供货范围清单要求：（按组成部分列配置清单） （以表格形式） 6、产品设计图（实物照片）： 三、产品技术标准 （包含国标、行业标准……） 非标准设备，根据客户需求定制。 四、安装、调试 1.装卸：供方主导、需方协助装卸。 2.安装环境要求：地面平整；温度0~50℃；相对湿度10%~80%。 3.安装及调试过程（主导、协助等）：供方主导安装及调试。 4.调试期限:7个工作日。 五、技术培训
供方免费对需方人员定期进行技术培训，培训内容包括：设备的正确使用和操作、软件功能的应用、设备的日常维护和一般故障的排除等，使操作人员对设备的性能有一个全面的认识，熟练操作整套设备及软件，并能对一般故障进行处理，为参与培训的人员提供必要的技术指导。 六、验收标准 1.包装情况 2.相关材料是否齐全 3.设备外观有无损伤 4.技术参数是否满足 5.产品试制情况 6.验收时间限制 七、产品交付资料 包含出厂合格证、维修保养手册、说明书等； 八、质量保证及售后服务 1）设备质保期从最终验收之日起 1 年； 2）在质保期内，供货方应提供免费的技术支持；当得到甲方的故障通知后，乙方应实施保修义务，在8小时内响应，并在24小时内给出解决方案，以减少甲方的损失。若维修需要其他配件的由乙方协助采购并安装调试，48小时内需解决问题。 3）质量保证期后，供货商向用户终身提供及时的、优质的、价格优惠的技术服务和备品备件供应。 4）乙方应保证所供设备及零配件不属于工信部颁布的《国家高耗能落后机电设备淘汰目录》中被淘汰的落后机电产品，否则甲方有权要求乙方对落后产品进行更换或做退货处理； 九、其他 1、本协议一式三份，甲方两份、乙方一份，每份具有同等效力。 2、除非有甲方的书面同意，否则乙方不得将其任何合同权利或义务转给第 三方。
IT设备操作及维护手册
信息部TI硬件操作及维护手册 目录 第一章：信息部工作职责 (2) 一、信息部经理岗位职责 (2) 二、网络管理专员岗位职责 (3) 第二章：门店设备的使用及维护 (3) 一、机房环境注意与日常维护 (3) 二、服务器操作与维护 (4) 三、网络设备的日常维护 (6) 四、监控系统的操作与维护 (6) 五、功放设备的使用和日常维护 (9) 六、UPS不间断供电源 (10) 七、点单收银电脑使用和维护 (12) 八、微型打印机使用和维护 (16) 九、排号等位使用和维护 (18) 十、门店网费电话费缴费流程 (19) 十一、钉钉考勤机操作流程 (21) 十二、钉钉审批流程 (26) 十三、天子星前厅点餐系统操作流程 (31)
第一章：信息部工作职责 一、信息经理岗位职责 1，拟定和执行企业信息化战略。 1）负责制订公司信息化中长期战略规划、当年滚动实施计划。 2）制定企业信息化管理制度、制定信息化标准规范。 3）负责公司信息化网络规划、建设组织。 4）制订IT基础资源（硬、软件）运行流程、制定网络安全、信息安全措施并组织实施， 实现IT资源集约管理。 5）负责公司集成信息系统总体构架，构建企业信息化实施组织，结合业务流程重组、项目管理实施企业集成信息系统。 6）负责集团公司网站建设计及总体规划。 2、办公自动化系统开发与运行 （1）根据公司发展战略和实际需要，组织实施公司办公自动化系 统、网站的运行管理和维护与更新，协助信息管理工作； （2）负责公司办公自动化设备（计算机及其软件、打印机）的维护、管理工作。 3、企业信息资源开发 根据企业发展战略和信息化战略要求，负责企业内外部信息资源开发利用。导入知识管理，牵头组织建立企业产业政策信息资源、竞争对手信息资源、供应商信息资源、企业客户信息资源、企业基础数据资源五大信息资源库。 4、建立信息化评价体系 根据公司信息化战略和企业实情，建立公司信息化评价体系和执行标准、制定全员信息化培训计划。 5、信息处理 负责信息的收集、汇总、分析研究，定期编写信息分析报告报公司领导决策参考；参与公司专用管理标准和制度的
监控自动化设备危险点分析与控制措施手册
监控自动化设备危险点分析与控制措施手册 12. 1 控制系统巡视 1、系统运行异常 1、巡视设备时，不得进行巡视规定以外的工 作。 2、巡视工程中应按照电厂规定的路线和项目 开展巡视，防止漏项未能及时发现系统异常造 成事故。 巡视设备如发现异常，应设法处理，并报告有 关领导，避免错过处理时机而扩大事态发展。 2、巡视人员收到机械损伤或 其他伤害、如触电、高空摔伤 1、巡视设备应戴安全帽。 2、巡视应携带照明器具。
3、巡视路线上的电缆沟等盖板应完好，稳固。 4、巡视路线上不得堆放杂物阻碍通道，如检修期需要揭开盖板或堆放器材，有碍巡视路线时，应在其周围设围栏和警示灯。 5、巡视不得过分靠近电源开关或导电体，雷雨天气不得靠近避雷器和避雷针，防止触电。 12. 2 水机保护系统巡 视 1、损坏模件引起保护系统误 动或拒动 1、巡视设备时，不得进行巡视规定以外的工 作。 巡视工程中应按照企业规定的路线和项目开 展巡视，防止漏项未能及时发现系统异常造成 事故。 巡视设备如发现异常，应设法处理，并报告有
关领导，避免错过处理时机而扩大事态发展。 2、巡视人员收到机械损伤或其他伤害、如触电、高空摔伤1、巡视设备应戴安全帽。 2、巡视应携带照明器具。 3、巡视路线上的电缆沟等盖板应完好，稳固。 4、巡视路线上不得堆放杂物阻碍通道，如检修期需要揭开盖板或堆放器材，有碍巡视路线时，应在其周围设围栏和警示灯。 5、巡视不得过分靠近电源开关或导电体，雷雨天气不得靠近避雷器和避雷针，防止触电。 12. 3 控制系统的维护 1模件插拔、检查、更换和存 储损坏 1、维护人员应按规定戴防静电手带，防静电 工作服，以防止静电损坏模件。 2、模件接线错误或新旧换件 接线不一致造成系统故障 1、必须事前进行检查，确保模件上的位开关、 跨接线和跳线完全一致。
自动化设备(DCS仪表)管理办法
XXXXXXX有限公司仪表自动化管理办法 文件编号：xxxxxx 拟文部门：动力设备部 编制人：xxx 审核人：xxx 批准人：xxx 发布日期：2015-1-5
第一章总则 第一条为了加强仪表自动化设备的管理工作，提高仪表自动化设备安全经济运行，依据中石化《仪表及自动控制设备管理制度》并结合公司实际情况，制定本办法。 第二条本办法所称仪表自动化设备包括测量、监测、控制、质量分析仪表、数据采集系统、控制系统（DCS、PLC等）、执行器、组合及智能仪表以及由它们组成的自动化系统和安全保护报警联锁系统。 第三条本办法适用于在用仪表自动化设备、更新零购项目仪表自动化设备管理，新、改、扩建、技改项目仪表管理按规建部有关规定执行。 第二章职责 第四条设备管理部职责 （一）负责贯彻执行中国石化及行业部门有关仪表自动化的管理制度、规程、办法、指令等。 （二）负责制订和修订仪化股份公司仪表自动化管理办法、检修规程及有关规定。 （三）负责组织对各使用单位的仪表自动化的完好及投用情况和管理工作进行检查、监督、考核。 （四）组织仪表自动化方面的技术交流、培训、咨询和应用开发，努力提高其应用水平。 （五）根据设备全过程管理的要求,负责组织重点更新、零购项目仪表自动化设备的规划调研、方案论证、设计选型和安装验收全过程工作，参与技术改造、新建装置仪表自动化设备的规划、设计、安装验收等工作。
第五条生产中心职责 （一）负责贯彻执行中国石化及仪化股份公司有关仪表自动化的管理制度、规程、办法、指令等规定。 （二）建立技术档案，对本单位仪表自动化的完好及投用情况进行管理考核。 （三）各单位负责对仪表自动化的管理。按规定及时上报有关仪表自动化的报表、资料。 （四）运保室(或同类机构)为仪表自动化的主管部门。 第六条安全环保监督部职责 负责对可燃、有毒气体报警器的管理进行安全监督。 第三章管理规定 第七条各单位应建立明确的仪表管理网络，明确职责。 第八条各单位要加强对仪表自动化设备的维护和检修，以保证仪表测量精度、可靠性和控制质量，使检测仪表和自动化系统处于良好状态。做好故障的统计和分析，及时消除故障，定期进行检修校验工作，健全原始记录和信息反馈。以上各项工作均要按公司统一表式填写建档。 第九条操作工应掌握仪表及自动化设备的简单原理、结构、性能，正确使用与操作，保持仪表自动化设备的清洁。 第十条设备主管部门应参与新建装置、技措项目、设备零购项目的仪器、仪表选型、验收工作。在办理竣工验收手续后，移交生产装置使用，附件、备件、工具、资料要齐全。 第十一条加强对仪器、仪表、DCS的电源、气源、伴热及空调系统的管理，仪器、仪表、DCS的电源、气源要保证专线专用，干净纯洁，并
自动化设备技术协议(完整版)
设备技术协议 甲方：____________________________________________ 乙方：____________________________________________ （甲方）向（乙方）购置 设备。经双方充分协商，订立本技术协议，作为设备采购合同（合同号：）的附件，以便双方共同遵守。具体内容如下： 一、概述 本设备用于甲方第**事业部第**工厂**项目，预计交货期**天 二、设备描述 1、设备简介（包括对功能的基本介绍）：见附件1 2、系统组成：(必须包含剩余电流保护装置) 3、参数指标： 4、供货范围清单要求：（按组成部分列配置清单） （以表格形式） 6、产品设计图（实物照片）： 三、产品技术标准 （包含国标、行业标准……） 非标准设备，根据客户需求定制。 四、安装、调试 1.装卸：供方主导、需方协助装卸。
2.安装环境要求：地面平整；温度0~50℃；相对湿度10%~80%。 3.安装及调试过程（主导、协助等）：供方主导安装及调试。 4.调试期限:7个工作日。 五、技术培训 供方免费对需方人员定期进行技术培训，培训内容包括：设备的正确使用和操作、软件功能的应用、设备的日常维护和一般故障的排除等，使操作人员对设备的性能有一个全面的认识，熟练操作整套设备及软件，并能对一般故障进行处理，为参与培训的人员提供必要的技术指导。 六、验收标准 1.包装情况 2.相关材料是否齐全 3.设备外观有无损伤 4.技术参数是否满足 5.产品试制情况 6.验收时间限制 七、产品交付资料 包含出厂合格证、维修保养手册、说明书等； 八、质量保证及售后服务 1）设备质保期从最终验收之日起 1 年； 2）在质保期内，供货方应提供免费的技术支持；当得到甲方的故障通知后，乙方应实施保修义务，在8小时内响应，并在24小时内给出解决方案，以减少甲方的损失。若维修需要其他配件的由乙方协助采购并安装调试，48小时内需解决问题。 3）质量保证期后，供货商向用户终身提供及时的、优质的、价格优惠的技术服务和备品备件供应。 4）乙方应保证所供设备及零配件不属于工信部颁布的《国家高耗能落后机电设备淘汰目录》中被淘汰的落后机电产品，否则甲方有权要求乙方对落后产品进行更换或做退货处理； 九、其他
设备使用说明书范文 自动化设备说明书样本
自动化设备说明书样本 此文档为WORD 版可编辑修改 设备手册 目录 第1 章安全 ..................................................................... 5 1-1 内 容 . ......................................................................... 5 1-2安全装置的位 置 ................................................................ 6 1-3 安全装置的功 能 . ............................................................... 6 1-4 潜在危 险 . ..................................................................... 8 测试的过程中，压力测试增压缸是动作的 . ............................................. 8 压力测试完产品时动作 的 ........................................................... 8 推动产品时动作 的 ................................................................. 8 1-5 安全预 防 . (8) 1-5-1 机械方面 ................................................................ 8 1-5-2 电气方 面 ................................................................ 8 1-5-3 Lockout / Tag-out 程 序 (9)
PS6000+自动化系统用户操作手册
国电南自 PS 6000+ 自动化系统 用户操作手册 国电南京自动化股份有限公司 GUODIAN NANJING AUTOMATION CO.，LTD.
PS 6000＋ 自动化系统 用户操作手册 国电南京自动化有限公司 2009年12月1日 * 本说明书可能会被修改，请注意最新版本资料 * 200 年月第版第次印刷
版本声明 本说明书适用于PS 6000+自动化系统版本 1．软件 软件版本 2．硬件 产品说明书版本修改记录表 * 技术支持电话：（025） 传真：（025） * 本说明书可能会被修改，请注意核对实际产品与说明书的版本是否相符* 2009年10月第3版第1次印刷 * 国电南自技术部监制
目录 版本声明 1 启动控制台 (1) 启动方法 (1) 启动进程 (1) 用户管理 (2) 退出进程 (5) 2 实时进程 (6) 实时库服务进程 (6) 103规约进程 (6) 在线系统 (6) 告警显示窗 (25) 用户管理 (30) 计算服务 (30) 历史服务 (30) 保护设备管理 (30) 曲线 (38) 实时库浏览 (41) 3 高级应用 (42) 拓扑分析 (42) 事故追忆 (42) 4 报表浏览器 (44) 报表浏览器菜单项 (44) 报表打印 (46) 5 故障录波分析软件 (49) 使用界面整体介绍 (49) 菜单 (50)
1 启动控制台 PS 6000+自动化系统的进程都集中在控制台，用户可以通过控制台启动或停止各进程。 启动方法 方法一：单击电脑桌面上的控制台图标 方法二：打开终端，输入命令： $cd $CPS_ENV/bin $./console 控制台启动后界面如图1所示： 图 1 启动进程 控制台把进程分为三类，分别是配置工具、功能配置和实时进程。每类对应一个按钮，点击按钮，弹出下拉框，列出该分类下的常用进程，选中即可启动对应进程。 点击配置工具，弹出下拉框，如图2所示： 图 2 点击功能配置，弹出下拉框，如图3所示： 图 3 点击实时进程，弹出下拉框，如图4所示：
非标自动化设备机械技术规范
非标自动化设备机械技术规范 为了在今后设备前期管理过程中，加强非标设备的质量控制工作，改善设备初期状态，确保设备在生产服役过程中有良好的开动率，特制定本规范。希望参与前期管理的技术人员参照执行，使技术要求更全面、准确、严密。 一、技术要求 一）、结构要求 1）．机械机构设计需符合人机工程学，方便人员操作与维修； 2）．机械结构设计需经过计算，达到正常使用的强度要求，并在安全余量之内； 3）．机械结构设计需根据我方具体要求，对关键点进行FEMA分析和验证； 4）．机械结构总体设计需考虑经济、环保、安全的原则。 二）、材料要求 1）．结构件、面板类钢材要求Q235，传动件、一般零部件材料要求45#、需热处理部件材料要求20-40Cr或指定其他材料，各类型材必须是国标型材，特殊要求根据设备设计需求具体提出来； 2）．所有材料必需有相应的合格证或符合质量要求的检验证书； 3）．对于特殊部件的材料，需同时提供检测报告，报告内容主要涉及：成分、力学性能、物理性能等。 三）、钢构表面要求 1）．钢结构件表面需经喷砂处理，除锈等级Sa2.5；若手工进行表面处理，需介于St2与St3之间。 2）．喷砂后需喷涂底漆为红丹防锈漆一遍,面漆为醇酸调和漆两遍，总干膜厚度为125μm；附着力达到ISO等级1级或ASTM等级4B级； 3）．结构件表面不能有明显的变形、划伤、撞伤、凹槽、凸现、缺失、分层等缺陷。四）、焊接要求 1）．所有焊接都需有相应的焊接规范和标准，并进行焊接工艺验证；
2）．现场焊接时，需满足焊接规范的要求； 3）．焊缝表面不能有裂纹、气孔、夹渣、未熔合、未焊透、虚焊、形状缺陷及上述以外的其他缺陷； 4）．主梁受拉区的翼缘板、腹板的对接焊缝应进行无损探伤，超声波探伤不低于11345中的I级，并提供报告的复印件。 五）、传动要求 1）．传动设计需考虑传动效率最优化； 2）．传动机构要求简单合理，以最少的环节实现功能； 3）．传动设计需考虑现场噪音控制，尽一切可能降低噪音的产生； 4）．变速箱（SIEMENS或SEW）、电机（SIEMENS或SEW变频电机）、轴承（SKF或NSK）等部件要求指定厂家或品牌； 5）．变频电机采用的范围：风机、需调速的传动机构、需要和传动机构配合的传动系统。 六）、液压系统 1）．液压系统应确保其安全性、系统的连续运行能力、可维护性和经济性，并能保证系统的使用寿命延长； 2）．系统的所有部件应在设计上或以其他保护措施，防止压力超过系统或系统任何部分的最高工作压力及各具体元件的额定压力； 3）．系统的设计、制造和调整，应使冲击压力和增压压力减至最低。冲击压力和增压压力不应引起危险； 4）．应考虑由于阻塞、压降或泄漏等原因影响元件安全工作的后果； 5）．无论是预期的还是意外的机械运动(包括加速、减速或物体的提升/夹持)，都不应造成对人员有危险的状态； 6）．系统设计需尽可能减少管路、管接头； 7）．液压系统需实现防尘、防爆功能； 8）．所有执行元件、管接头、阀门等部件需易于接近，且方便操作；
仪表自动化管理办法
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与技术改造、新建装置仪表自动化设备的规划、设计、安装验收等工作。 第五条生产中心职责 （一）负责贯彻执行及仪化股份公司有关仪表自动化的管理制度、规程、办法、指令等规定。 （二）建立技术档案，对本单位仪表自动化的完好及投用情况进行管理考核。 （三）各单位负责对仪表自动化的管理。按规定及时上报有关仪表自动化的报表、资料。 （四）运保室(或同类机构)为仪表自动化的主管部门。 第六条安全环保监督部职责 负责对可燃、有毒气体报警器的管理进行安全监督。 第三章管理规定 第七条各单位应建立明确的仪表管理网络，明确职责。 第八条各单位要加强对仪表自动化设备的维护和检修，以保证仪表测量精度、可靠性和控制质量，使检测仪表和自动化系统处于良好状态。做好故障的统计和分析，及时消除故障，定期进行检修校验工作，健全原始记录和信息反馈。以上各项工作均要按公司统一表式填写建档。 第九条操作工应掌握仪表及自动化设备的简单原理、结构、性能，正确使用与操作，保持仪表自动化设备的清洁。 第十条设备主管部门应参与新建装置、技措项目、设备零购项目的仪器、仪表选型、验收工作。在办理竣工验收手续后，移交生产装置使用，附件、备件、工具、资料要齐全。 第十一条加强对仪器、仪表、DCS的电源、气源、伴热及空调系统的
自动化设备说明书样本
自动化设备说明书样本 此文档为WORD版可编辑修改
设备手册
目录 第 1 章安全 (5) 1-1内容 (5) 1-2安全装置的位置 (6) 1-3安全装置的功能 (6) 1-4潜在危险 (8) 测试的过程中，压力测试增压缸是动作的 (8) 压力测试完产品时动作的 (8) 推动产品时动作的 (8) 1-5安全预防 (8) 1-5-1 机械方面 (8) 1-5-2 电气方面 (8) 1-5-3 Lockout / Tag-out 程序 (9) 第 2 章操作原理 (10) 2-1内容 (10) 2-2系统概观 (11) 第 3 章安装 (12) 3-1内容： (12) 3-2设备需求 (13) 3-2-1 尺寸 (13) 3-2-2气源 (13) 3-3设备的移动 (13) 3-4设备的安装 (14) 第 4 章电源开启 / 关闭流程 (15) 4-1内容： (15) 4-2开启电源检查表 (16) 4-3关闭电源检查表 (16) 4-4开启设备流程 (17) 4-5停止设备流程 (17) 第 5 章设置 (18) 5-1内容： (18) 第 6 章手/自动运行操作 (19) 6-1内容 (19) 6-1-1手动过程： (19) 6-1-2自动过程： (24) 6-1-3异常画面： (26) 6-1-4 I/O画面： (27) 7-2气缸速度调整 (29)
第 8 章常见故障处理 (30) 8-1内容 (30) 8-2故障修理表 (31) 8-3电气部份故障处理 (32) 8-4一般的故障修理程序 (32) 第9 章预防的维护 (33) 9-1目的 (33) 9-2预防的维护检查表 (34) 附录 (35) M ODIFY_L INE电路图 (35) M ODIFY_L INE零件图 (35) M ODIFY_L INE气路图 (35) M ODIFY_L INE机械备件清单 (35) M ODIFY_L INE电气备件清单 (35) 气源数字显示器说明书 (35)
自动化系统使用维护检修规程
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第六条关键自动化设备必须提供不间断电源并确保UPS电池有效，以防止电源波动对设备的冲击、确保生产连续可靠运行。 第七条关键设备的控制系统必须提供电源、CPU和网络的冗余，必要的要提供服务器双机热备份机制，提高系统运行可靠性。 第八条自动化系统与信息化系统的接口必须安装硬件防火墙。调度管理自动化系统要安装防病毒软件。 第二节系统维护 第九条只有经过专业培训的维护人员才允许对自动化系统参数进行调整或对硬件设施进行维护。对系统软件修改或对硬件设备进行更换更新时，点检、检修人员必须同时到现场，必要时通知设备处人员到场，共同监督执行。 第十条点检人员应定期检查各系统运行情况。 第十一条自动化系统需要定期更换管理员口令和操作员口令。 第十二条维护人员口令字必须妥善保管，临时离开管理员界面时必须锁屏或注销管理员权限。 第二章自动化系统的使用（操作）要求 第一节操作室（调度室）管理 第十三条操作室（调度室）内应保持清洁、安静、严禁吸烟。 第十四条进入操作室（调度室）的人员应自觉爱护操作室（调度室）内所有设备。 第十五条未经操作室（调度室）管理人员同意, 任何人员不得
自动化设备使用说明书
(冲压生产线) 使 用 说 明 书 安全提示 1、！本机为自动化生产设备，它的运行是由程序自动控制的，必须由经过设备厂家培训的专门人员进行操作，严禁未经培训的人员操作机器。 2、 ！ 3、 ！更换或调试模具的时候请关掉柜子上的电源钥匙开关。 目录 一、主要功能与特点二、系统软硬件构成三、安装与调试 四、触摸屏系统及参数介绍 首页主画面参数设置手动画面报警信息坐标参数喷油参数 五、两台单独工序触摸屏介绍主画面参数设置报警信息六、按钮介绍 主控制按钮面板介绍两个单独加工工序按钮介绍 七、注意事项八、紧急及故障处理附件： 继电器位置及作用图 plc i/o图电路图 产品简介 本产品由控制系统、主送料机、主冲床和两台单独加工工序设备组成。控制系统与一般的普通冲床联机后即可把冲床改造成自动数控冲床。从而具有了条料自动精确进给、自动冲压、废料自动排除的功能。由于它具有高速、精确的特性，就可以实现原材料的最大利用率，提高产品的合格率，进而提高生产效率，降低成本。同时也改善了操作人员的劳动环境，使操作人员有可靠的安全保障，可以实现一人监控、操作多台机器，从而大大节约了人力资源，大大节约了生产成本。 特别说明：没有我厂电气工程师的允许，不要改动电气控制柜里的线路、plc和触摸屏里的程序、伺服驱动器里的参数。否则造成的后果自负。一、主要功能与特点 2、高精度与高速度进给。用伺服电机进行运行控制，可实现精确到0.01mm的移动距离。 3、操作简单，容易上手。本系统配备了威纶通的彩色触摸屏，可以实现图形化操作方式，界面简洁直观，所有操作“一指即可”。 4、加工尺寸可灵活调整。对于不同尺寸的工件，只需进触摸屏简单设置即可。 二、系统软硬件构成 1、硬件部分 电气控制柜：系统的核心控制部分，安装有主要控制元件。所有参数可以通过前门面板上的触摸屏设定。 控制柜的安装：为保证控制单元能正常工作，拥有更长的使用寿命，请将其安置于室内干燥清洁、通风良好的环境中，即要保证控制柜的两侧有300mm以上的空间。不要在柜子里堆放杂物,以免损坏线路和造成通风不畅.。柜子的操作面板必须方便操作人员接触，以便正常操作和在紧急状态下能迅速切断电源。 按钮控制面板：控制按钮主要用来手动调整和设定系统的位置。当系统所需参数通过触摸屏设定完毕后，通过操作该面板完成条料的冲压加工，具
自动化设备技术规范
1：设备使用条件及工厂环境. 1.1.供电环境：单相220V-240V、50HZ，三相(五线)380V/50HZ 1.2.设备使用环境温度、湿度:环境温度0-40度环境湿度<=90 1.3.气压：最小工作气压0.4Mpa 最大工作气压.0.7Mpa 2:机械系统要求 2.1.所有机械部件要做防锈处理 2.2.设备工装具备防呆功能 2.3关键部件淬火处理 2.4.工装具能实现快速换模 2.5.需要调整位置的加刻度尺来调整 2.6.机械、电气部件设计要有放错装置，以便符合产品装配及测量需要，防止出错。2.7按照购买方要求选购指定品牌、选择其它品牌需有甲方认可，并列出设备配置清单。 2.8设备外观以及颜色需按照甲方要求规定制作。 2.9设备所有运动部件要有防护措施。 2.10与产品和操作人员接触到的零部件必须去毛刺或有相应的防护、防止伤害操作员或产品。 3:电气系统要求 3.1.设备电源电压要求如下； 单相、220V-240V/50HZ 三相、380V-400V/50HZ 3.2设备必须有安全保护装置、断路器手动操作手柄要在控制柜外，安装在容易操作的 位置关闭电源时电源开关关至隔离位置并可用锁锁住。 3.3设备断路器未断开的情况下控制柜门无法打开，只有在断路器切断电源的情况下才
能打开。 3.4设备必须可靠接地，必须安装漏电保护器。设备应安装安全继电器，且输入输出回 路直接与各执行机构相连。应为双通道形式。设备进线端电箱内断路器必须有漏电保护功能。 3.5电机必须有过载保护。 3.6设备运行应充分考虑节能，尽可能选用推广的节能设备。 3.7设备高度不超过2200MM（根据设备类型和安装场地由购买方规定设备高度） 3.8控制柜要有防水、防尘、防小动物结构，符号IP54防护标。 3.9控制柜内元器件安装应方便清洁、维护、维修。 3.10保证控制柜内的正常温度和湿度（如有必要需增加对流风扇） 3.11电气柜内张贴电气控制对象示意图。 3.12每根电线两端应标注对应的编码号，编码号应和电气原理图上的号码标注一致。 3.13PLC输入输出接口应有20％的余量。 3.14电控箱布线要求合理、美观。 3.15工控机和电气控制元件要求安装牢靠、避免跌落。 3.16所有电箱要求加锁、避免非授权人员操作。 3.17在PLC和人机界面设计中，要求设计三个不同级别的权限:操作员、技术员、工程 师。针对作业员只能够启停设备更换程序，技术员只能够根据规格更改参数和操作员权限，针对工程师应开放所有权限，可以更改设定规格，并能适当增加相应参数。 4:气动系统要求 4.1进气端使用三联件（空气过滤、减压阀、油雾分离器） 4.2急停开关按下总气源应该关闭。
喷涂机操作说明书
喷涂机操作说明书 1
喷涂机 操作说明书 公司名称:厦门迈斯维自动化设备有限公司 公司地址：厦门市集美区杏林高浦西潭路34号之
二 目录 1 安装机台 (3) 1-1 电源 .................................................................................................... 1-2 气压源 ................................................................................................ 1-3 使用注意事项..................................................................................... 2 操作画板 .................................................................................................... 2-1 主要操作画板..................................................................................... 3 软件画面操作............................................................................................. 3-1主画面 ................................................................................................ 3-2参数设置画面 .................................................................................... 3-3点胶参数画面 .................................................................................... 3-4示教画面 ............................................................................................
自动化设备机械技术规范(试行)
自动化设备机械技术规范（试行） 为了在今后设备前期管理过程中，加强非标设备的质量控制工作，改善设 备初期状态，确保设备在生产服役过程中有良好的开动率，特制定本规范。希 望参与前期管理的技术人员参照执行，使技术要求更全面、准确、严密。 一、技术要求 （一）、结构要求 1．机械机构设计需符合人机工程学，方便人员操作与维修； 2．机械结构设计需经过计算，达到正常使用的强度要求，并在安全余量之内； 3．机械结构设计需根据我方具体要求，对关键点进行FEMA分析和验证； 4．机械结构总体设计需考虑经济、环保、安全的原则。 （二）、材料要求 1．结构件、面板类钢材要求Q235，传动件、一般零部件材料要求45#、需热处理部件材料要求20-40Cr或指定其他材料，各类型材必须是国标型材，特 殊要求根据设备设计需求具体提出来； 2．所有材料必需有相应的合格证或符合质量要求的检验证书； 3．对于特殊部件的材料，需同时提供检测报告，报告内容主要涉及：成分、力学性能、物理性能等。 （三）、钢构表面要求
1．钢结构件表面需经喷砂处理，除锈等级Sa2.5；若手工进行表面处理，需介于St2与St3之间。 2．喷砂后需喷涂底漆为红丹防锈漆一遍,面漆为醇酸调和漆两遍，总干膜厚度为125μm；附着力达到ISO等级1级或ASTM等级4B级； 3．结构件表面不能有明显的变形、划伤、撞伤、凹槽、凸现、缺失、分层等缺陷。 （四）、焊接要求 1．所有焊接都需有相应的焊接规范和标准，并进行焊接工艺验证； 2．现场焊接时，需满足焊接规范的要求； 3．焊缝表面不能有裂纹、气孔、夹渣、未熔合、未焊透、虚焊、形状缺陷及上述以外的其他缺陷； 4．主梁受拉区的翼缘板、腹板的对接焊缝应进行无损探伤，超声波探伤不低于11345中的I级，并提供报告的复印件。 （五）、传动要求 1．传动设计需考虑传动效率最优化； 2．传动机构要求简单合理，以最少的环节实现功能； 3．传动设计需考虑现场噪音控制，尽一切可能降低噪音的产生； 4．变速箱（SIEMENS或SEW）、电机（SIEMENS或SEW变频电机）、轴承（SKF或NSK）等部件要求指定厂家或品牌；
自动化设备说明书样本
关注未来，期待成为您的战略合作伙伴 F ocus O n F uture, We expect to be your strategic supplier 设备手册 Handbook 目录 第 1 章安全 (3) 1-1内容 (3) 1-2安全装置的位置 (4) 1-3安全装置的功能 (5) 1-4潜在危险 (7) 测试的过程中，压力测试增压缸是动作的 (7)
压力测试完产品时动作的 (7) 推动产品时动作的 (7) 1-5安全预防 (7) 1-5-1 机械方面 (7) 1-5-2 电气方面 (7) 1-5-3 Lockout / Tag-out 程序 (8) 第 2 章操作原理 (8) 2-1内容 (8) 2-2系统概观 (9) 第 3 章安装 (11) 3-1内容： (11) 3-2设备需求 (12) 3-2-1 尺寸 (12) 3-2-2气源 (12) 3-3设备的移动 (12) 3-4设备的安装 (13) 第 4 章电源开启 / 关闭流程 (14) 4-1内容： (14) 4-2开启电源检查表 (15) 4-3关闭电源检查表 (15) 4-4开启设备流程 (16) 4-5停止设备流程 (16) 第 5 章设置 (17) 5-1内容： (17) 第 6 章手/自动运行操作 (18) 6-1内容 (18) 6-1-1手动过程： (18) 6-1-2自动过程： (23) 6-1-3异常画面： (25) 6-1-4 I/O画面： (26) 7-2气缸速度调整 (28) 第 8 章常见故障处理 (29) 8-1内容 (29) 8-2故障修理表 (30) 8-3电气部份故障处理 (31) 8-4一般的故障修理程序 (31) 第9 章预防的维护 (32) 9-1目的 (32) 9-2预防的维护检查表 (33)
JT-AOI设备使用指南
JT-AOI操作说明 Ver 1.3.1 警告！ 1 机器运行时，请勿将手或其他物体放入机器中！否则可能造成严重人生或物品伤害！ 2 维修保养时，请断开机器所有电源，并确认UPS开关和伺服控制器开关正常关闭。 3 非专业人士请勿维护保养设备。 4 不正当操作可能造成设备财物损坏或人生伤害。
一.设备按钮介绍: 左后方的总电源开关 紧急开关 操作开关，左侧的绿色的开关与右侧的绿色开关为上板测试开 关。红色开关为退板停止开关。黄色开关为夹板测试或暂停开关。 左侧绿色开关与右侧绿色按钮开关为上板开关。 注：通过程序控制，可以调整左右上板开关的配合方式。 二.开机说明: z确认外部供电交流电源~220V，接入功率不小于1000V A。如图所示。 z打开机器左后侧总电源开关。按住工控电脑旁边的UPS电源开关并保持3秒钟，听到”嘀”声后电源开启，这时所有的控制开关灯全部正常点亮。检查UPS的输入输出电压显示是否在正常范围以内。 z用外用表确认机器后方的静电接线座电压正常，否则需要检查电源接地是否正常。
z打开工控电脑，等待WINDOWS2000操作系统正常启动。缺省登录用户MPSAOI,缺省密码smtaoi 三. 关机说明： z先确认已经关闭所有的应用程序，工作台的XY轴已经回到原点。 z关闭WINDOWS2000操作系统，并等待操作系统完全正常关闭后 z按住工控电脑旁边的UPS电源开关并保持3秒钟，听到”嘀”声后电源自动关闭。 z关闭机器左后侧总电源开关。整机电源关闭。 注意：如果需要整机移动，必须关闭总电源开关， 四.软件介绍: JT-AOI将软件部分分成了三个模块,它们是: 1.MPSAOI: 为在线检测模块.所有的在线检测都是通过这个模块完成 2.AOIEDIT: 为离线编辑模块,通过它,可以实现完全离线编程. 3.AOILOGVIEW:为错误报告模块,它的作用就是辅助MPSAOI在线测试用.通过这个模块，可以方 便查看MPSAOI检测的记录报告，并且通过网络，方便其它工位查看相关的记录文件。 注：如果需要多工位错误查看需特别说明。