}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
7 June 2005
AGREEMENT
CONCERNING THE ADOPTION OF UNIFORM TECHNICAL PRESCRIPTIONS FOR WHEELED VEHICLES, EQUIPMENT AND PARTS WHICH CAN BE FITTED AND/OR BE USED ON WHEELED VEHICLES AND THE CONDITIONS FOR RECIPROCAL RECOGNITION OF APPROVALS GRANTED ON THE BASIS OF
THESE PRESCRIPTIONS ?/
(Revision 2, including the amendments which entered into force on 16 October 1995)
_________
Addendum 102: Regulation No. 103
Amendment 2
Supplement 2 - Date of entry into force: 4 April 2005
UNIFORM PROVISIONS CONCERNING THE APPROVAL OF REPLACEMENT CATALYTIC CONVERTERS FOR POWER-DRIVEN VEHICLES
_________
UNITED NATIONS
?/ Former title of the Agreement:
Agreement Concerning the Adoption of Uniform Conditions of Approval and Reciprocal Recognition of Approval for Motor Vehicle Equipment and Parts, done at Geneva on 20 March 1958.
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 2
Paragraph 1., amend to read:
"1. SCOPE
This Regulation applies to the type-approval, as separate technical units, of catalytic
converters to be fitted in one or more types of motor vehicles of categories M1 and
N1 as replacement parts."
Paragraph 2.1., amend to read:
"2.1. "Original equipment catalytic converter" means a catalytic converter or an assembly of catalytic converters covered by the type approval delivered for the vehicle and
whose types are indicated in the documents related to Annex 2 of Regulation
No. 83."
Insert a new paragraph 2.3., to read:
"2.3. "Original replacement catalytic converter" means a catalytic converter or an assembly of catalytic converters whose types are indicated in the documents related
to Annex 2 of Regulation No. 83., but are offered in the market as separate technical
units by the holder of the vehicle type-approval."
Paragraphs 2.3. and 2.4. (former), renumber as paragraphs 2.4. and 2.5.
Paragraph 2.5. (former), renumber as paragraph 2.6. and amend to read:
"2.6. "Approval of a replacement catalytic converter" means the approval of a converter intended to be fitted as a replacement part on one or more specific types of vehicles
with regard to the limitation of pollutant emissions, noise level and effect on vehicle
performance and, where applicable, on the on-board diagnostic (OBD)."
Insert a new paragraph 2.7., to read:
"2.7. "Deteriorated
replacement catalytic converter" means a converter that has been aged or artificially deteriorated to such an extend that it fulfils the requirements laid out in
paragraph 1. of Appendix 1 to Annex 11 of Regulation No. 83."
Insert new paragraphs 3.2.5. and 3.2.6., to read:
"3.2.5. Indication if the replacement catalytic converter is intended to be compatible with OBD requirements.
3.2.6. A model for the information document is given in Appendix 1."
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 3
Insert a new paragraph 3.3.3., to read:
"3.3.3. An additional sample of the type of the replacement catalytic converter, in the case of a replacement catalytic converter intended to be fitted to a vehicle equipped with
an OBD system. This sample shall be clearly and indelibly marked with the
applicant’s trade name or mark and its commercial designation. It must have been
deteriorated as defined in paragraph 2.7. above."
Insert new paragraphs 4.2. to 4.2.3., to read:
"4.2. Original replacement catalytic converters, which are of a type covered by paragraph 18. of Annex 2 of Regulation No. 83 and are intended for fitment to a
vehicle to which the relevant type-approval document refers, do not need to be
approved according to this Regulation provided they fulfil the requirements of
paragraphs 4.2.1. and 4.2.2.
4.2.1. Marking
Original replacement catalytic converters shall bear at least the following
identifications:
4.2.1.1. The vehicle manufacturer’s name or trademark.
4.2.1.2. The make and identifying part number of the original replacement catalytic
converter as recorded in the information mentioned in paragraph 4.2.3.
4.2.2. Documentation
Original replacement catalytic converters shall be accompanied by the following
information:
4.2.2.1. The vehicle manufacturer’s name or trade mark.
4.2.2.2. Make and identifying part number of the original replacement catalytic converter as
recorded in the information mentioned in paragraph 4.2.3.
4.2.2.3. The vehicles for which the original replacement catalytic converter is of a type
covered by item 18. of Annex 2 of Regulation No. 83, including, where applicable,
a marking to identify if the original replacement catalytic converter is suitable for
fitting to a vehicle that is equipped with an on-board diagnostic (OBD) system.
instructions, where necessary.
4.2.2.4. Installation
4.2.2.
5. This information shall be provided either:
– as a leaflet accompanying the original replacement catalytic converter, or
– on the packaging in which the original replacement catalytic converter is sold, or
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 4
– by any other applicable means.
In any case, the information must be available in the product catalogue distributed to
points of sale by the vehicle manufacturer.
4.2.3. The vehicle manufacturer shall provide to the technical service and/or approval
authority the necessary information in electronic format which makes the link
between the relevant part numbers and the type approval documentation.
This information shall contain:
(i) make(s) and type(s) of vehicle.
(ii) make(s) and type(s) of original replacement catalytic converter.
(iii) part number(s) of original replacement catalytic converter.
(iv) type-approval number of the relevant vehicle type(s)."
Paragraph 4.2., renumber as paragraph 4.3 and amend to read:
"4.3. An approval number shall be assigned to each replacement catalytic converter type approved. Its first two digits (00 for the Regulation in its present form) shall indicate
the series of amendments incorporating the most recent major technical amendments
made to the Regulation at the time of issue of the approval. The same Contracting
Party may not assign the same number to another type of replacement catalytic
converter. The same approval number may cover the use of that replacement
catalytic converter type on a number of different vehicle types."
Insert a new paragraphs 4.4.,to read:
"4.4. When the applicant for type-approval can demonstrate to the type-approval authority or technical service that the replacement catalytic convert is of a type indicated in
item 18 of Annex 2 to the 05 of amendments to Regulation No. 83, the granting of a
type approval certificate shall not be dependent on the requirements specified in
paragraph 5. having to be verified."
Paragraph 4.3. to 4.7. (former), renumber as paragraphs 4.5. to 4.9.
Paragraph 5.1.2., amend to read:
"5.1.2. The installation of the replacement catalytic converter shall be at the exact position of the original equipment catalytic converter, and the position on the exhaust line of
the oxygen probe(s) and other sensors, if applicable, shall not be modified."
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 5
Paragraph 5.2.3., amend to read:
"5.2.3. …
The requirements regarding emissions of the vehicle(s) equipped with the
replacement catalytic converter shall be deemed to be fulfilled if the results meet for
each regulated pollutant (CO, HC, NOx and particulates) the following conditions:
≤ 0.85S + 0.4G
(1)
M
≤ G
M
(2)
:
where
M: mean value of the emissions of one pollutant (CO, HC, NOx and particulates) or the sum of two pollutants (HC + NOx) obtained from the three type I tests with
the replacement catalytic converter.
S: mean value of the emissions of one pollutant (CO, HC, NOx and particulates) or the sum of two pollutants (HC + NOx) obtained from the three type I tests with
the original catalytic converter.
G: limit value of the emissions of one pollutant (CO, HC, NOx and particulates) or the sum of two pollutants (HC + NOx) according to the type approval of the
vehicle(s) divided by - if applicable - the deterioration factors determined in
accordance with paragraph 5.4. below.
Where approval is applied …"
Paragraph 5.4., amend to read:
durability
"5.4. Requirements
regarding
The replacement catalytic converter shall comply with the requirements of
paragraph 5.3.5. of Regulation No. 83 i.e. type V test or deterioration factors from
the following table for the results of the type I tests.
Deterioration factors
Engine Category
(1) NOx(1) HC+NOx Particulars
CO HC
(2) -
Positive-ignition 1.2 1.2 1.2 1.2
Compression
1.1 - 1.0 1.0 1.2
ignition
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 6
(1) Applicable only to vehicles approved according to the 05 series of
amendments to Regulation No. 83.
(2) Applicable only to positive-ignition engined vehicles approved according to
earlier than 05 series of amendments to Regulation No. 83."
Insert new paragraphs 5.5. to 5.5.5., to read:
OBD
compatibility (applicable only to replacement catalytic "5.5. Requirements
regarding
converters intended to be fitted to vehicles equipped with an OBD system)
OBD compatibility demonstration is required only when the original catalyst was
monitored in the original configuration.
5.5.1. The compatibility of the replacement catalytic converter with the OBD system shall
be demonstrated by using the procedures described in the 05 series of amendments
to Regulation No. 83, Annex 11, Appendix 1.
5.5.2. The provisions in the 05 series of amendments to Regulation No. 83, Annex 11,
Appendix 1 applicable to components other than the catalytic converter shall not be
applied.
5.5.3. The aftermarket manufacturer may use the same preconditioning and test procedure
as used during the original type approval. In this case, the administrative
departments shall provide, on request and on a non-discriminatory basis, Appendix 1
to the type approval communication which contains the number and type of
preconditioning cycles and the type of test cycle used by the original equipment
manufacturer for OBD testing of the catalytic converter.
5.5.4. In order to verify the correct installation and functioning of all other components
monitored by the OBD system, the OBD system shall indicate no malfunction and
have no stored fault codes prior to the installation of any of the replacement catalytic
converters. An evaluation of the status of the OBD system at the end of the tests
described in paragraph 5.2.1. may be used for this purpose.
5.5.5. The malfunction indicator (MI: see reference paragraph 2.5. of Annex 11 to the
05 series of amendments to Regulation No. 83) must not activate during vehicle
operation required by paragraph 5.2.2."
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 7
Insert new paragraphs 11. to 11.2., to read:
"11. DOCUMENTATION
11.1. Each new replacement catalytic converter shall be accompanied by the following
information:
manufacturer′s name or trade mark.
catalyst
11.1.1. The
11.1.2. The vehicles (including year of manufacture) for which the replacement catalytic
converter is approved, including, where applicable, a marking to identify if the
replacement catalytic converter is suitable for fitting to a vehicle that is equipped
with an on-board diagnostic (OBD) system.
11.1.3. Installation
instructions, where necessary.
11.2. This information shall be provided either:
(i) as a leaflet accompanying the replacement catalytic converter; or
(ii) on the packaging in which the replacement catalytic converter is sold; or
(iii) by any other applicable means.
In any case, the information must be available in the product catalogue distributed to
points of sale by the manufacturer of replacement catalytic converters."
Insert a new Appendix 1, to read (see next pages).
Annex 1 , amend to read (see next pages):
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 8
"Appendix 1
INFORMATION DOCUMENT No..….. RELATING TO THE TYPE
APPROVAL OF
REPLACEMENT CATALYTIC CONVERTERS
Any drawings must be supplied in appropriate scale and sufficient detail on size A4 or on a folder of A4 format. Photographs, if any, must show sufficient detail.
If the system, components or separate technical units have electronic controls, information concerning their performance must be supplied.
1. GENERAL
name of manufacturer):
1.1. Make
(trade
1.2. Type:
1.5. Name and address of manufacturer:
1.7. In the case of components and separate technical units, location and method of
affixing of the ECE approval mark:
plant(s):
assembly
1.8. Address(es)
of
2. DESCRIPTION OF THE DEVICE
2.1. Make and type of the replacement catalytic converter:
2.2. Drawings of the replacement catalytic converter, identifying in particular all the
characteristics referred to in items 2.3. to 2.3.2. of this appendix:
2.3. Description of the vehicle type or types for which the replacement catalytic
converter is intended:
2.3.1. Number(s) and/or symbol(s) characterising the engine and vehicle type(s):
2.3.2. Is the replacement catalytic converter intended to be compatible with OBD
requirements: Yes / No (Strike out what does not apply).
2.4. Description and drawings showing the position of the replacement catalytic
converter relative to the engine exhaust manifold(s):"
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 9
"Annex 1
COMMUNICATION
(maximum format: A4 (210 x 297 mm))
issued by: Name of administration:
.........................................
.........................................
GRANTED
concerning: 2/ APPROVAL
APPROVAL
EXTENDED
REFUSED
APPROVAL
WITHDRAWN
APPROVAL
DEFINITELY DISCONTINUED
PRODUCTION
of a replacement catalytic converter pursuant to Regulation No. 103
Approval No. .... Extension No. ....
Reason for extension:
1. Applicant's name and address:
2. Manufacturer's name and address:
3. Manufacturer's trade name or mark:
4. Type and commercial designation of the replacement catalytic converter:
5. Means of identification of type, if marked:
5.1. Location of that marking:
6. Vehicles type(s) for which the catalytic converter type qualifies as replacement catalytic
converter:
7. Type(s) of vehicle(s) on which the replacement catalytic converter has been tested:
}Rev.2/Add.102/Amend.2
E/ECE/324
E/ECE/TRANS/505
Regulation No. 103
page 10
7.1. Has the replacement catalytic converter demonstrated compatibility with OBD
requirements: Yes / No 2/
8. Location and method of affixing of the approval mark:
9. Submitted for approval on:
10. Technical Service responsible for approval tests:
10.1. Date of test report:
10.2. Number of test report:
11. Approval granted / extended / refused / withdrawn 2/
12. Place:
13. Date:
14. Signature:
15. Annexed to this communication is a list of documents in the approval file deposited at
the administrative services having delivered the approval and which can be obtained upon request.
_________________
1/ Distinguishing number of the country which has granted/extended/refused/withdrawn approval (see approval provisions in the Regulation).
2/ Strike out what does not apply."
-----