机械加工PFMEA范例(中英文)

过程责任

Process Responsibility 日期(修订)Revised date

关键日期

Orignal Production Date

编制者 Prepared By

零件程序编号 /版本号Part Program No./Rev.核心小组Core Team

零件名称 /客户图号 /版本：Part Name /Drawing No. / Rev.FMEA 日期（原始）

Date (Orig.)

203.

Brilling Hole

镗孔（32,42）20°5

Tools wear

刀具磨损

33#REF!NA NA NA NA NA NA NA （19）Φ5.9±0.15

Tools wear

刀具磨损

33#REF!NA NA NA NA NA NA NA （15）14.5+0.26

Tools wear

刀具磨损

33#REF!NA NA NA NA NA NA NA

204 Reamering

hole

铰孔

（21）Φ5.5 +0.02/-0.0058

Tools wear

刀具磨损

44#REF!

1.Determine the tool

material and enactment

tool life

2.Determine the

process parameters on

the machine

3.SPC control

1.确定刀具材质和设定

刀具使用寿命

2.确定过程参数

3.SPC控制

Technology

Department

技术部

Production

Department

生产部

11-17

1.Tool material

and tool life

were

determined.

2.PPK≥1.67.

1.刀具材质和刀

具寿命已经确定

2.PPK≥1.67

82464

205. Dilling hole

钻孔

Φ104Tools wear

刀具磨损

23#REF!NA NA NA NA NA NA NA

206. Boring hole

镗孔

（18）

Φ12.2+0.04/08

Tools wear

刀具磨损

44#REF!

1.Determine the tool

material and enactment

tool life

2.Determine the

process parameters on

the machine

3.SPC control

1.确定刀具材质和设定

刀具使用寿命

2.确定过程参数

3.SPC控制

Technology

Department

技术部

Production

Department

生产部

11-17

1.Tool material

and tool life

were

determined.

2.PPK≥1.67.

1.刀具材质和刀

具寿命已经确定

2.PPK≥1.67

82464

（16）17.5 +0.02/-0.03

6

Tools wear

刀具磨损

33#REF!NA NA NA NA NA NA NA Impact assembly

影响客户装配

Impact machining

影响后续加工

Impact assembly

影响客户装配

Customer dissatisfaction

客户不满意

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Customer dissatisfaction

客户不满意

Customer dissatisfaction

客户不满意

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

Customer dissatisfaction

客户不满意

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

Checking dimensions on line

在线检查尺寸

206. Boring hole

镗孔

（37）61,Tools wear

刀具磨损

2,The machine center

line offset

机床中心线偏移

33#REF!NA NA NA NA NA NA NA

207. Turning Outside

Diameter车

外圆（4）Φ14.035

Tools wear

刀具磨损

33#REF!NA NA NA NA NA NA NA

（5）Φ12.6±

0.03

5

Tools wear

刀具磨损

33#REF!NA NA NA NA NA NA NA

（1）Φ16.18 0/-

0.04

6

Tools wear

刀具磨损33#REF!NA NA NA NA NA NA NA

（25）45.6°±5

°

4

Tools wear

刀具磨损33#REF!NA NA NA NA NA NA NA

208.Groovin g 割槽

（2）Ф 14+0.057Tools wear

刀具磨损44#REF!

1.Determine the tool

material and enactment

tool life

2.Determine the

process parameters on

the machine

3.SPC control

1.确定刀具材质和设定

刀具使用寿命

2.确定过程参数

3.SPC控制

Technology

Department

技术部

Production

Department

生产部

11-17

1.Tool material

and tool life

were

determined.

2.PPK≥1.67.

1.刀具材质和刀

具寿命已经确定

2.PPK≥1.67

72456

（11）2.2 +0.2/06Tools wear

刀具磨损33#REF!NA NA NA NA NA NA NA

（26）R0.1 +0.1(2X)

5

Tools wear

刀具磨损33#REF!NA NA NA NA NA NA NA Customer dissatisfaction

客户不满意

Customer dissatisfaction

客户不满意

Impact functionality

影响使用性能

Customer dissatisfaction

客户不满意

Customer dissatisfaction

客户不满意

Customer dissatisfaction

客户不满意

Customer dissatisfaction

客户不满意

Impact assembly

影响客户装配

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

3,Setup the machine center line

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

3.定期调整机床中心

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

1.Estimate the tool life, change

tools periodically

2.Correct the tooling parameters

periodically

1.估算刀具寿命,定时换刀

2.定期对刀具参数进行补正

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Checking dimensions on line

在线检查尺寸

Dimension out of

tolerance

尺寸超差

1.Dimension out of

tolerance

2.Surface is rough

1.尺寸超差

2.表面粗糙

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

Dimension out of

tolerance

尺寸超差

1.Dimension out of

tolerance

2.Surface is rough

1.尺寸超差

2.表面粗糙

Dimension out of

tolerance

尺寸超差