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QD75M硬件手册

? SAFETY INSTRUCTIONS ?

(Always read these instructions before using this equipment.)

Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly.

The instructions given in this manual are concerned with this product. For the safety instructions of the programmable controller system, please read CPU module User's Manual.

In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

Note that the !CAUTION level may lead to a serious consequence according to the circumstances. Always follow the instructions of both levels because they are important to personal safety.

Please store this manual in a safe place and make it accessible when required. Always forward it to the end user.

[INSTALLATION PRECAUTION]

!CAUTION

? Use the PLC in an environment that meets the general specifications contained in the CPU

module User's Manual to use.

Using this PLC in an environment outside the range of the general specifications may cause

electric shock, fire, malfunction, and damage to or deterioration of the product.

? When installing the module, securely insert the module fixing tabs into the mounting holes of the base module while pressing the installation lever located at the bottom of the module downward.

Improper installation may result in malfunction, breakdown or the module coming loose and

dropping.

Securely fix the module with screws if it is subject to vibration or shock during use.

Tighten the screws within the range of specified torque.

If the screws are loose, it may cause the module to fallout or malfunction.

If the screws are tightened too much, it may cause damage to the screw and/or the module,

resulting in fallout or malfunction.

? Switch all phases of the external power supply off when mounting or removing the module.

Not doing so may cause damage to the module.

? Do not directly touch the conductive area or electronic components of the module.

Doing so may cause malfunction or failure in the module.

A - 1

[WIRING PRECAUTION]

!DANGER

? Switch all phases of the external power supply off when installing or placing wiring.

Not doing so may cause electric shock or damage to the product.

!CAUTION

? Check the layout of the terminals and then properly route the wires to the module.

? Solder connectors for external input signal cable and SSCNET cable properly.

Insufficient soldering may cause malfunction.

? Be careful not to let foreign matter such as sawdust or wire chips get inside the module.

These may cause fires, failure or malfunction.

? The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring.

Do not remove this film until the wiring is complete.

Before operating the system, be sure to remove the film to provide adequate ventilation.

? Securely connect the connector for the SSCNET cable to the bottom connector on the module.

? When removing the cable or power supply cable from the module, do not pull the cable. When removing the cable with a connector, hold the connector on the side that is connected to the module.

Pulling the cable that is still connected to the module may cause malfunction or damage to the module or cable.

? The cable used for connecting the QD75 external input signal and SSCNET cable should not be routed near or bundled with the main circuit cable, power cable and/or other such load-carrying cables other than those for the PLC. These cables should be separated by at least 100 mm

(3.94 in.). They can cause electrical interference, surges and inductance that can lead to mis-

operation.

A - 2

REVISIONS

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

2000 MITSUBISHI ELECTRIC CORPORATION

A - 3

CONTENTS

1. Overview (1)

2. Specifications (2)

3. Handling (3)

3.1 Handling Precautions (3)

4. Names of Each Part (4)

5. Wiring (6)

5.1 Wiring Precautions (7)

5.2 SSCNET Cable Precautions (9)

5.3 External Interface (10)

6. External Dimensions (11)

Relevant Manuals

Manual Name Manual Number ( Model Code)

Type QD75M Positioning Module User’s Manual( Details) IB-0300062

( 1CT752) GX Configurator-QP Version2 Operating Manual SH-080172

( 13JU19)

Conformation to the EMC Directive and Low Voltage Instruction

For details on making Mitsubishi PLC conform to the EMC directive and low voltage instruction when installing it in your product, please refer to Chapter 3, "EMC Directive and Low Voltage Instruction" of the using PLC CPU module User's Manual( Hardware).

The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction.

For the other EMC Directive guidelines on the servo amplifier and the servo motor, refer to the" EMC INSTALLATION GUIDELINES" ( IB( NA)-67303).

A - 4

1. Overview

This manual explains how to handle the Positioning Module, model

numbers QD75M1, QD75M2, QD75M4 (hereinafter collectively referred

to as the QD75).

After unpacking the QD75, please verify that the corresponding product

as listed below is enclosed in the package.

Model name Description Quantity QD75M1 QD75M1 Positioning Module (Single-axis SSCNET type) 1 QD75M2 QD75M2 Positioning Module (Dual-axis SSCNET type) 1 QD75M4 QD75M4 Positioning Module (Four-axis SSCNET type) 1

Important

The user should arrange for a connector for external input signal cable and SSCNET cable since it is not provided in the package.

* Connector type

? A6CON1 (Soldering type)

? A6CON2 (Crimp-contact type)

? A6CON3 (Pressure-displacement type)

? A6CON4 (Soldering type, useable for straight out and diagonal out)

* A6CON2 Crimp-contact tool

? Model name: FCN-363T-T005/H

? Supplier’s offices :

? Model name: FCN-363T-T005/H

* A6CON3 Pressure-displacement tool

? Model name: FCN-367T-T012/H (Locator Plate)

: FCN-707T-T001/H (Cable Cutter)

: FCN-707T-T101/H (Hand Press)

? Supplier’s offices :

FUJITSU COMPONENTS AMERICA,INC 250E Caribbean Drive Sunnyvale, CA 94089

U. S. A

Tel: (1-408) 745-4900

FUJITSU COMPONENTS EUROPE B.V. Diamantlaam 25, 2132 WV Hoofddorp, The Netherlands

Tel : (31) 23-5560910

FUJITSU COMPONENTS ASIA PTE LTD 102E Pasir Panjang Road, # 04-01 Citilink Warehouse Complex, Singapore

118529

Tel: (1-408) 745-4900

FUJITSU COMPONENTS HONG KONG Suite 913 Ocean Centre, 5 Canton Road. TST,

CO., LTD. Kowloon, Hong Kong

Tel: (852) 2881-8495

FUJITSU ELECTRONIC COMPONENTS Rm 3105, Bund Center, 222 Yan An Rd(E), Shanghai, 200002

(SHANGHAI) CO., LTD. Tel: (86) 21-6335-2560

* SSCNET Connector type

? MR-J2CN1 (Soldering type)

2. Specifications

(1) The specifications for the QD75M1, QD75M2 and QD75M4

Specification

Item

QD75M1 QD75M2 QD75M4 Number of axes (axis) 1 2 4

MR-J2HBUS M ?For connection of QD75M and MR-J2-B/MR-J2S-B/ MR-J2-Jr/MR-J2M-B.

?For connection of MR-J2-B/MR-J2S-B/MR-J2- Jr/ MR-J2M-B and MR-J2-B/MR-J2S-B/MR-J2- Jr/ MR-J2M-B.

( 0.5m (1.64ft.), 1m (3.28ft.), 5m (16.4ft.) )

?MR-J2CN1 : connector set (sold separately)

MR-J2HBUS M-A ? For connection of QD75M/MR-J2-B/MR-J2S-B/ MR-J2-Jr/MR-J2M-B and MR-H-BN/MR-H-BN4. ( 0.5m (1.64ft.), 1m (3.28ft.), 5m (16.4ft.) ) ?MR-J2CN1-A : connector set (sold separately)

SSCNET cable

MR-HBUS M ?For connection of MR-H-BN/MR-H-BN4 and MR-H-BN/MR-H-BN4.

( 0.5m (1.64ft.), 1m (3.28ft.), 5m (16.4ft.) ) ? MR-HBCNS : connector set (sold separately)

SSCNET cable over all length

(m (ft.) )

30 (98.43)

Applicable wire size 0.3 mm2 (when A6CON1/A6CON4 is used),

AWG#24 to 28 (when A6CON2 is used),

AWG#28 (twised) or AWG#30 (single wire) (when A6CON3 is used)

Applicable connector A6CON1, A6CON2, A6CON3, A6CON4 (sold separately)

No. of I/O occupied points

(points)

32 (I/O assignment: Intelligent function module 32 points)

Internal current consumption

(5VDC) (A)

0.40 0.40 0.40 External dimensions

(mm (inch) )

98 (3.86) (H) × 27.4 (1.08) (W) × 90 (3.54) (D)

Weight

(kg (lb.) )

0.15 (0.33) 0.15 (0.33) 0.16 (0.35)

For the general specifications of the QD75, refer to the User's Manual for the CPU

module used.

3. Handling

!CAUTION

? Use the PLC in an environment that meets the general specifications contained in

CPU module User's Manual to use.

Using this PLC in an environment outside the range of the general specifications

may cause electric shock, fire, malfunction, and damage to or deterioration of the

product.

? When installing the module, securely insert the module fixing tabs into the mounting

holes of the base module while pressing the installation lever located at the bottom of the module downward.

Improper installation may result in malfunction, breakdown or dropping out of the

module.

Securely fix the module with screws if it is subject to vibration or shock during use.

Tighten the screws within the range of specified torque.

If the screws are loose, it may cause fallout or malfunction.

If the screws are tightened too much, it may cause damage to the screw and/or the module, resulting in fallout or malfunction.

? Switch all phases of the external power supply off when mounting or removing the

module.

Not doing so may cause damage to the module.

? Do not directly touch the conductive area or electronic components of the module.

Doing so may cause malfunction or failure in the module.

3.1 Handling Precautions

(1) Since the module case is made of resin, do not drop it or subject it to strong impact.

(2) The module can easily be secured to the base unit using the hooks located at the top of

the module. However, if the module is to be placed in an area that is subject to strong vibration or impact, we recommend that it is secured with module mounting screws (to be provided by the user). In this case, tighten the module mounting screws within the following torque range.

Module mounting screws (M3 × 12): Tightening torque range is from 36 to 48 (N?cm).

4. Names of Each Part

(1) Names of each part

(a) QD75M1

(b) QD75M2

No. Name No. Name 1) LED display

SSCNET cable connector

2) External input signal cable connector

(2) Contents of LED display

LED name Contents of display RUN On: Operating normally

Off: Hardware error/watch dog error occurrence

AX1 On: Axis 1 is operating

Flashing: Axis 1 error Off: Axis 1 is stopped

AX2 On: Axis 2 is operating

Flashing: Axis 2 error Off: Axis 2 is stopped

AX3 On: Axis 3 is operating

Flashing: Axis 3 error Off: Axis 3 is stopped

AX4 On: Axis 4 is operating

Flashing: Axis 4 error Off: Axis 4 is stopped

QD75M4

RUN ERR

AX4

AX3AX2AX1

ERR On: System error occurrence

Flashing: Axis error Off: Normal

All LED on the QD75 may be ON when there is an error in the QD75 hardware.

QD75M2

QD75M1

AX1AX2AX1

RUN

ERR AX2

AX1RUN

ERR AX1

QD75M1QD75M2

QD75M4

AX1AX2

AX3AX4

RUN

ERR

AX4AX3AX2AX1QD75M41)

2)3)

2)3)1)

(3) Signal layout for external device connection connector

Axis 4 (AX4) Axis 3 (AX3) Axis 2 (AX2) Axis 1 (AX1) Pin layout

Pin No. Signal name Pin No. Signal name Pin No. Signal name Pin No. Signal name 2B20 No connect 2A20 No connect 1B20 PULSER B- 1A20 PULSER B+ 2B19 No connect 2A19 No connect 1B19 PULSER A- 1A19 PULSER A+ 2B18 No connect 2A18 No connect 1B18 No connect 1A18 No connect 2B17 No connect 2A17 No connect 1B17 No connect 1A17 No connect 2B16 No connect 2A16 No connect 1B16 No connect 1A16 No connect 2B15 No connect 2A15 No connect 1B15 No connect 1A15 No connect 2B14 No connect 2A14 No connect 1B14 No connect 1A14 No connect 2B13 No connect 2A13 No connect 1B13 No connect 1A13 No connect 2B12 No connect 2A12 No connect 1B12 No connect 1A12 No connect 2B11 No connect 2A11 No connect 1B11 No connect 1A11 No connect 2B10 No connect 2A10 No connect 1B10 No connect 1A10 No connect 2B9 No connect 2A9 No connect 1B9 No connect 1A9 No connect 2B8 No connect 2A8 No connect 1B8 No connect 1A8 No connect 2B7 COM 2A7 COM 1B7 COM 1A7 COM 2B6 COM 2A6 COM 1B6 COM 1A6 COM 2B5 CHG 2A5 CHG 1B5 CHG 1A5 CHG 2B4 STOP 2A4 STOP 1B4 STOP 1A4 STOP 2B3 DOG 2A3 DOG 1B3 DOG 1A3 DOG 2B2 RLS 2A2 RLS 1B2 RLS 1A2 RLS B20B19B18B17B16B15B14B13B12B11B10B9B8B7B6B5B4B3B2B1

A20A19A18A17A16A15A14A13A12A11A10A9A8A7A6A5A4A3A2A1

Front view of the module

2B1 FLS

2A1 FLS

1B1 FLS

1A1 FLS

( Note-1): Pin No. "1" indicates the pin No. "2" indicates the pin No. for the left

connector.

( Note-2): When a 1-axis module is used, pin Nos. 1B1 to 1B18 are "No connect".

( Note-3): For 1-axis module and 2-axis module do not have AX3 and AX4 connector of the

left side.

5. Wiring

!DANGER

? Switch all phases of the external power supply off when installing or placing wiring.

Not doing so may cause electric shock or damage to the product.

!CAUTION

? Check the layout of the terminals and then properly route the wires to the module.

? Solder connectors for external input signal cable and SSCNET cable device

properly.

Insufficient soldering may cause malfunction.

? Be careful not to let foreign matter such as sawdust or wire chips get inside the

module.

These may cause fires, failure or malfunction.

? The top surface of the module is covered with protective film to prevent foreign

objects such as cable off cuts from entering the module when wiring.

Do not remove this film until the wiring is complete.

Before operating the system, be sure to remove the film to provide adequate

ventilation.

? Securely connect the connector for the SSCNET cable to the bottom connector on the module.

? When removing the cable or power supply cable from the module, do not pull the cable. When removing the cable with a connector, hold the connector on the side that is connected to the module.

Pulling the cable that is still connected to the module may cause malfunction or

damage to the module or cable.

? The cable used for connecting the QD75 external input signal cable and SSCNET cable should not be routed near or bundled with the main circuit cable, power cable and/or other such load-carrying cables other than those for the PLC. These cables should be separated by at least 100 mm (3.94 in.). They can cause electrical

interference, surges and inductance that can lead to mis-operation.

5.1 Wiring Precautions

(1) Use separate cables for connecting to the QD75 and for the power cable that create

surge and inductance.

(2) The cable for connecting QD75 can be placed in the duct or secured in place by

clamps. If the cable is not placed in the duct or secured by clamps, unevenness or movement of the cable or careless pulling on it could result in damage to the unit or cable or defective cable connections could cause mis-operation of the unit.

(3) If a duct is being used and cables to connect to QD75 are separated from the power

line duct, use metal piping.

Ground the pipes securely after metal piping.

(4) The cable is to use the twisted pair shielded cable (wire size 0.3 mm 2 ). The shielded

must be grounded on the QD75 side.

[Wiring example of shielded cable]

The following shows a wiring example for noise reduction in the case where the

connector A6CON1 is used.

Connector

The length between the connector and the shielded

the QD75 side.)

cables should be the shortest possible.

[Processing example of shielded cables]

Connections of FG wire and each shielded cable

Remove the covering from all shielded cables and bind

Assembling of connector (A6CON1)

(5) To make this product conform to the EMC directive and low voltage instruction, be sure

to used of a AD75CK type cable clamp (manufactured by Mitsubishi Electric) for

grounding connected to the control box and the shielded cable/ the SSCNET cable.

[How to ground shielded cable using AD75CK]

Ground terminal installation screw (M4 8 screw)

Using the AD75CK, you can tie four cables of about 7mm outside diameter together for grounding.

5.2 SSCNET Cable Precautions

If the duct is below the bottom of the module, leave sufficient clearance to eliminate effects on the SSCNET cable, limit the space height to 70 mm (28.6 inch) MIN.

5.3 External Interface

The outline diagrams of the internal circuits for the QD75M1 external device connection interface are shown below.

(1) Input

External wiring

Pin No. Internal circuit Signal name

Need for wiring

(Note-1)

1A1 Upper limit LS signal FLS 1A2 Lower limit LS signal RLS 1A3

Near-point dog signal

DOG

1A4 Stop signal STOP 1A5

External command

signal/switching signal

CHG

1A6 1A7

Common COM

1A19 PULSER A+

1B19 Manual pulse

generator A phase

PULSER A-

1A20 PULSER B+

1B20 Manual pulse

generator B phase PULSER B-

1A11 — —

— 1A12 — — — 1A8 1A9 — — — 5 V

O V

Manual pulse generator (MR-HDP01)

24 V DC

5 V DC

When upper-limit switch is not used

When lower-limit switch is not used

(Note-2)

1A10

— — —

( Note-1): In the column indicating whether wiring is required, the symbol means "wiring is required for

positioning" and means "wiring is required as needed."

( Note-2): Either polarity can be connected to the common (COM).

6. External Dimensions

QD75M1

QD75M2

QD75M4

70(2.76) 90(3.54)

136(5.35)

46(1.81)

98(3.86)

Unit : mm (inch)

QD75M1

QD75M2

AX1AX2

AX1

RUN

ERR

AX2

AX1RUN

ERR

AX1

27.4(1.08)

QD75M1 QD75M2

QD75M4

AX1AX2

AX3AX4

RUN ERR AX4AX3AX2AX1 QD75M4

Warranty

Mitsubishi Electric shall not be liable for any loss caused by reasons for which Mitsubishi is not held

accountable, lost business opportunities or unrealized gain on the customer's side resulting from failure of the product, or any other damage, secondary disaster, accident, damage to equipment other than the product or disruption of other business operations arising out of special circumstances which may or may not have been foreseen by Mitsubishi.

! For safe use of the product

? This product is manufactured as a general-purpose product intended for general industrial use only. It is not designed nor manufactured for use in equipment or systems affecting human lives.

? If you are considering using this product in equipment or systems for nuclear power generation, power generation, aerospace, medical or passenger transport applications, consult our sales representatives.

? This product is manufactured under our strict quality control system. However, if the product is used in the intended facility in such a way that a failure of the product may lead to serious accident or loss, incorporate backup or fail-safe functions into the system design.

HEAD OFFICE: MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100 TELEX: J24532 CABLE MELCO TOKYO

NAGOYA WORKS: 1-14, YADA-MINAMI 5, HIGASHI-KU, NAGOYA, JAPAN

When exported from Japan, this manual does not require application to the Ministry

of International Trade and Industry for service transaction permission.

Specifications subject to change without notice.

Printed in Japan on recycled paper.

QD75M硬件手册

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